Discussion:
Metal shavings in hyd tank

I could use some insight on this one. Working on an old Clark EC50- had hoist cyl rebuilt (the triple telescoping cyl) & it started leaking again- long story short- found metal shavings in hyd oil inside cyl. I drained the hyd tank & found more metal shavings. This unit has a suction filter to the hyd pump- no return filter. Truck has no other symptoms- lifts to capacity & makes no unusual noises. Any insight? Anyone ever had this before? Though I'd ask before tearing into the hyd system- thank you
  • Posted 9 Jan 2014 02:09
  • By bbforks
  • joined 1 Mar'12 - 1,437 messages
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!
Showing items 1 - 7 of 7 results.
Does anyone have any history with installing a high pressure filter ahead of the hyd control valve? Customer wants a "cheap fix"- this isn't my first choice but "the customer is always right"!
  • Posted 14 Jan 2014 22:56
  • By bbforks
  • joined 1 Mar'12 - 1,437 messages
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!
The model & serial EC50ESG-154-2137. If anyone would have a hyd. schematic that would be great- thanks
  • Posted 10 Jan 2014 00:33
  • Modified 10 Jan 2014 00:33 by poster
  • By bbforks
  • joined 1 Mar'12 - 1,437 messages
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!
with no return filter those shavings always wind up in the tank.
systems today use the return filter to catch these kind of things but in the older systems they just used the inline filter to keep it out of the pump just in case there were trash in the tank.

examine them and determine if they are steel or aluminum shavings first. My best guess would be either an attachment cylinder or like was mentioned... a steering cylinder. But in all honesty it could of come from anything moving in that system.
  • Posted 9 Jan 2014 21:28
  • Modified 9 Jan 2014 21:28 by poster
  • By swoop223
  • joined 23 Mar'12 - 3,691 messages
  • North Carolina, United States
You've been swooped!
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those cylinders are a pain regardless of the metal shavings.
  • Posted 9 Jan 2014 13:41
  • By jeremy_s
  • joined 28 Mar'08 - 205 messages
  • California, United States
I have heard, not seen, of steer pistons coming apart and contaminating the system. Do you complete model and serial number? On some of the older truck the steer system my have a dedicated return line to the tank.
  • Posted 9 Jan 2014 10:22
  • Modified 9 Jan 2014 10:29 by poster
  • By rogeriwt
  • joined 10 Apr'07 - 323 messages
  • Massachusetts, United States
Thanks L1ftmech- I didn't rebuild the cyl myself- I had my local hyd vendor do it. I trust their work- been using them for 15 years. I do believe they probably just ripped it apart the first time, not being overly observant, but after being apart 3 times, they looked thru it with a fine tooth comb. There was no gauging or physical issues with the cyl itself.

I'm thinking either a hyd pump or control valve, but with no symptoms I'm stumped. I'm gonna have to perform a search & destroy :)
  • Posted 9 Jan 2014 09:57
  • By bbforks
  • joined 1 Mar'12 - 1,437 messages
  • Pennsylvania, United States
I wish I could give some insight on that but anything I might know, you probably already have covered.

Did you handle the rebuild of the mast cylinder yourself?
I ask because if you did, you would/should know the condition of the cylinder bores and pistons.
If you farmed that out, did the rebuilder indicate any damage or defective conditions to any parts?
The only other things I can think of would involve shavings shed from pump parts migrating throughout the entire system. If that were the case, I would think there would be other cylinders showing some issues too (unless they have issues already in the works).
For the problems (shavings in tank and leaking lift cylinder) to have been in the lift cylinder before the rebuild, and the same problems persisting with the same cylinder affected............that is almost too much for me to think "coincidence".
  • Posted 9 Jan 2014 04:29
  • By L1ftmech
  • joined 25 Apr'12 - 394 messages
  • Tennessee, United States

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