Still EXU 20 AC:
Lift not moving

Hi, I bought a used EXU 20 with 148hrs on it. The batteries are not great but before replacing I wanted to make sure all is working OK.

At the minute, the up and down work fine but when I try moving I can hear a noise but no movement. I have looked at the controller and the status LED is flashing - 4 quick flashes followed by a single flash. The flashing is happening with the machine key in the on position. (orange LED)

Can anyone point me in the right direction to get it moving? or know what the error is? IS there a workshop manual online?

Thanks for any help.
  • Posted 12 Aug 2021 07:38
  • Discussion started by Vincent_Devine
  • United Kingdom
Showing items 1 - 1 of 1 results.
The error code should be "1.4".
This means that the truck has an "Incorrect sequence" in which the correct one must be :
1) Key switch ON => This must be no problem since you have the hydraulic function working
2) Tiller sensor active => The truck model EXU-AC=> Have 2 options: Tiller Switch and Tiller sensor=> you must check it out if it is in good function.
3) Direction Micro switches ON => this micro switch is located inside the tiller head PCB Board => you must open & check it.
4) The Accelerator signal changes => if all the above checking steps are OK, the ACC. potentiometer is worn out, in this case, you will have to order the complete tiller head controller.
Your truck model is EXU AC this model should be manufactured in the year of 2004 -2005,...if the operating hour is correct only 148hrs => I assume that all the parts mentioned above are still in good condition except that the truck has been stocking for a long time without operating the wiring harness might be bitten by a mouse, rat or one of them is cut off by foreign factors, unknown causes. Another possibilities may be caused by: The truck was stocked for a long time in a bad environment such as high humidity, sea wind included make the connectors are oxidized with very bad contact, in this case, you should open all the connectors and clean them one by one.
  • Posted 14 Aug 2021 16:03
  • Modified 14 Aug 2021 16:19 by poster
  • Reply by Nunanemo
  • Vietnam
Nuna - Ho Chi Minh City

Having trouble using the Discussion Forums? Contact us for help. accepts no responsibility for forum content and requires forum participants to adhere to the rules. Click here for more information.

TYRI’s latest innovation is INTELLilight - developed to create a flexible lighting solution that adapts to the driver's needs and external circumstances.
MHEDA’s Annual Convention and Exhibitor Showcase took place April 23-27 and MHEDA recently announced the Emerging Leaders Conference in Downtown Chicago, July 28.

Featured Business

Lift Tek Elecar
Global leader in the design and manufacture of masts, carriages, integral sideshifters & fork positioners.

In the Discussion Forums

Next Editorial Features

Heli will be participating in LogiMAT for the first time this year from May 31 to June 2. We welcome you to Heli's booth - Hall 10 Stand G44.
GRI entered the Australian market in 2014 with its superior specialty tire offering, and became a national company in 2019. GRI specializes in forklift and material handling tires and on-site fitment services.

Featured Business

Hyster-Yale Asia-Pacific Pty Ltd
We fully support a range of lift trucks from design to service, primarily under the Hyster® and Yale® brand names.

Next Editorial Features

Millions of workers suffer from MusculoSkeletal Disorders (MSDs) all around the world. If companies are more and more aware of the positive impact of a great health and safety policy, innovation needs to follow this objective.
-  LoposAlert Proximity Warning Solution -  Cascade Electrix Attachments -  Delta MOOVair 1kW Wireless Charging System -  Hangcha 4.0-5.0t XC Series Electric Forklift Check out the leading product videos - now showing in the...

Featured Business

Zhejiang UN Forklift Co., Ltd
Manufacturer of IC forklifts, electric forklifts and warehouse equipment.

Next Editorial Features