Hyster S40C:
Hydraulic fluid leaking

Today, hydraulic fluid started leaking out the top of the "lifting mast" (I think that is the right term but I'm not sure). I assume there is a seal there that is shot. My main lifting cylinder seems OK. Is replacing that seal at the top of the mast something I could do myself? I'm a decent mechanic but I don't know forklifts. How big of a job is this? I'm sure I could get the seals locally but I don't want the repair to turn into a 2 day project if possible.
  • Posted 3 Apr 2016 09:00
  • Discussion started by jon_c
  • California, United States
Showing items 1 - 4 of 4 results.
Well, I hate to have you make a mess but it makes a huge difference in what type of cylinder you have. A standard upright (2 stage) cylinder is very simple to repack, a full free lift cylinder is a completely different animal which is pretty complex. The difference is how far the forks rise before the inner channel begins to rise. A standard upright will only allow the forks to raise approx 12" before channels raise, a full free simple will allow the forks to raise the entire height of the inner channel before the channel begins to move.

To be able to answer your question I need to know which upright you have
  • Posted 6 Apr 2016 05:14
  • Reply by bbforks
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!
This is a pretty basic fork lift - nothing fancy, being a model S40C. So there is just one channel that raises up when raising the forks. I'm not sure about your question #2, since if I turn it on to find out, I will get lots of leaking fluid out the top of the mast where the old seal is located. But, I think the forks have to rise pretty high before the channel starts raising.
  • Posted 6 Apr 2016 04:27
  • Reply by jon_c
  • California, United States
It depends on the style of upright that's installed. When you raise the forks fully- how many "channels" raise- 1 or more?

How far do the forks raise before any "channels" begin to raise?
  • Posted 6 Apr 2016 02:39
  • Modified 6 Apr 2016 02:41 by poster
  • Reply by bbforks
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!
All depends on the mast installed on your truck. Some are reasonably easy, others are a little harder.
  • Posted 4 Apr 2016 22:46
  • Reply by BREWSKI
  • Nebraska, United States

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