Discussion:
CG18S - no brakes

Hi,
came in this morning and over the weekend seems the brakes have disappeared. Pedal goes to the floor, and only very slight braking available.

Had a quick look, plenty of fluid in the reservoir.
Just a little bit of weeping evident in the general area of the MC, not much.

Can anyone help out with maybe a service manual or any tips?
Seen this prob before?
Got a source for a MC or a rebuild kit if needed?

I wouldn't think it would suddenly need significant brake adjustment out of the blue over the weekend. Last time it was serviced was only a couple of months ago. It seemed fine on Friday.

Any help or tips will be greatly appreciated!!!
:)
  • Posted 22 Aug 2016 09:59
  • By merlin_z
  • joined 22 Aug'16 - 3 messages
  • QLD, -
trust no-one
check everything
Showing items 1 - 4 of 4 results.
looks like you were on the money, mate.

system flushed, new master cyl, all good now.

:)
  • Posted 16 Sep 2016 08:04
  • By merlin_z
  • joined 22 Aug'16 - 3 messages
  • QLD, -
It its had dot4 or dot5 instead of the VG10 thats supposed to be used then yes, you could well have ruined seals in the master cylinder and also possibly the axle pistons. Common mistake for non-Crown techs to make or when 'the local mechanic does my servicing'...it usually ends in a costly bill with the latter. Oil cooled disc brakes are non-adjustable so you can rule that out.
  • Posted 2 Sep 2016 20:51
  • Modified 2 Sep 2016 20:54 by poster
  • By techno_nz
  • joined 9 Aug'13 - 138 messages
  • Canterbury, New Zealand
G'day,
thanks for your reply

There's a note written on the dash in white - oil cooled brakes.
There's nothing on the side of the bonnet aside from the model number.

Thing is, it was serviced a few months ago, last Friday afternoon it was fine, Monday morning - no brakes. I've asked the guys who were here on Saturday, nothing happened to it.

I haven't seen any puddles of brake fluid lying around anywhere, and the reservoir has plenty in it.

If the last guy put the wrong fluid in [dot 4 vs dot 5, etc] would the seals just suddenly fail like that?
  • Posted 26 Aug 2016 15:53
  • Modified 26 Aug 2016 15:54 by poster
  • By merlin_z
  • joined 22 Aug'16 - 3 messages
  • QLD, -
trust no-one
check everything
Depends if its drum or oil-cooled disc brakes. What does it say on the side of the bonnet, does it have odb or oil-cooled disc brake labels?

For example, if it has oil-cooled disc brakes and the person who serviced it put gear oil in the front axle you won't have any slave cylinder piston seals left as the gear oil reacts with them. You also would lose all your fluid though...more info required really.
  • Posted 26 Aug 2016 10:13
  • By techno_nz
  • joined 9 Aug'13 - 138 messages
  • Canterbury, New Zealand

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Hangcha CBD15
China
Used - Sale
USD1,600
Ncn 85TH
Ncn 85TH 2014
Balling, Denmark
Used - Sale
Global Industry News
edition #1294 - 13 August 2026
In this week’s Forkliftaction News, we report on Jungheinrich’s H1 financial results and the reasons it has adjusted down its EBIT forecast for the year... Continue reading
Movers & Shakers
Andreas Schneider Andreas Schneider
Managing director sales & service, STILL
Executive vice president people & culture, Konecranes
Vice president of operations, Hangcha Forklift America
Senior solutions sales engineer, Numina Group
Fact of the week
Alogotransiphobia is the fear of being caught on public transport without a book to read.

PREMIUM business

Ningbo Ruyi Joint Stock Co., Ltd.
Manufacturer of forklifts, power stackers & pallet trucks.
Global Industry News
edition #1294 - 13 August 2026
In this week’s Forkliftaction News, we report on Jungheinrich’s H1 financial results and the reasons it has adjusted down its EBIT forecast for the year... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY