Discussion:
Breaks and Clutch

I have a C550/YS60 and the breaks don't work at all. I have added fluid and bled them but they do nothing. The parking break barely works. What is involved in repairing them?

In addition the once the drive gear, forward or reverse, is engaged the lift starts driving even while the Clutch is still engaged. Any suggestions?
  • Posted 30 Jan 2013 02:37
  • By jam10207
  • joined 30 Jan'13 - 20 messages
  • Florida, United States
Thanks and keep on liftin
Showing items 21 - 29 of 29 results.
Thanks for responding. Forward or reverse makes no difference..Actual break pedal is super tight....Parking break is disengaging. No loss of fluid in break cylinder. Thanks again
  • Posted 6 Mar 2013 03:03
  • By jam10207
  • joined 30 Jan'13 - 20 messages
  • Florida, United States
Thanks and keep on liftin
Are the brakes locked in forward & reverse, or do they release when you change direction?

Are you sure the parking brake is releasing?

Has the level of the brake fluid in the master cylinder gone down?
  • Posted 6 Mar 2013 02:16
  • By bbforks
  • joined 1 Mar'12 - 1,437 messages
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!
Ok so as I said before the inching pedal works great. It even helped the breaks work better as well...Unfortunately today when I pressed the breaks they locked up and now they won't come unstuck. Every time I drive I have to press the gas pedal hard and the truck lurches forward and does not drive smoothly. Any Ideas? Thanks
  • Posted 6 Mar 2013 02:08
  • By jam10207
  • joined 30 Jan'13 - 20 messages
  • Florida, United States
Thanks and keep on liftin
Yep you nailed it. I replaced it and it holds great. Thanks a lot!
  • Posted 23 Feb 2013 02:02
  • By jam10207
  • joined 30 Jan'13 - 20 messages
  • Florida, United States
Thanks and keep on liftin
Thanks a lot! I will try that.
  • Posted 14 Feb 2013 02:50
  • By jam10207
  • joined 30 Jan'13 - 20 messages
  • Florida, United States
Thanks and keep on liftin
The inching pedal dumps pressure in the transmission- effectively putting the trans in nuetral so that you can raise the engine speed to use the hydraulics without fighting the trans.

If you're losing brake fluid in the inching master cylinder with no visible leaks, the fluid is going into the trans through the actual inching spool itself. The brake line on the inching side should go from the master cylinder, to a cylinder with multiple brake lines going to it on the front of the differential behind the upright. One of those brake lines should go to the left side of the trans (as sitting on the machine) to a little cylinder looking thing with a bleeder on the top. This is the inching spool- remove the brake line, the spool should unthread from the trans- replace the spool itself- Clark #2798420. Don't worry about the brake fluid in the trans- it's a very small amount compared to the fluid volume of the trans
  • Posted 14 Feb 2013 00:29
  • Modified 14 Feb 2013 00:32 by poster
  • By bbforks
  • joined 1 Mar'12 - 1,437 messages
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!
Ok, so now I have the breaks working. However, the Inching pedal keeps using up fluid and it is not draining out on the floor or anywhere in the machine I can see. It has to be going somewhere. Any thoughts? Thanks
  • Posted 13 Feb 2013 23:43
  • By jam10207
  • joined 30 Jan'13 - 20 messages
  • Florida, United States
Thanks and keep on liftin
Yes it is a C500/YS60. Bleeders are on the top of the wheel hubs. Parking break works fairly well. I have the breaks working slightly but not up to par.
I believe it is an automatic. It has a high and low setting and a forward and reverse. So I believe that means automatic.
Never heard of an inching pedal before. Now that you mentioned it I will research it in full. Just found a diagram on an inching pedal. That is exactly what it is! Thanks
  • Posted 30 Jan 2013 23:34
  • By jam10207
  • joined 30 Jan'13 - 20 messages
  • Florida, United States
Thanks and keep on liftin
Is the model a C500-YS60? Where are the brake bleeders exactly- on top of the wheel hubs or under the floorboard on top of either side of the transaxle? The parkiing brake is a seperate drum brake on the rear right side of the trans. Is the parking brake cable adjusted correctly? When energizing the parking brake the handle should feel a bit of increasing resistance as the handle is being pulled rearward.

As far as the clutch, is the unit a manual or automatic? Sometimes folks refer to the inching pedal as the clutch pedal. That could be a few things depending on your answer
  • Posted 30 Jan 2013 07:57
  • By bbforks
  • joined 1 Mar'12 - 1,437 messages
  • Pennsylvania, United States
bbforks (at) Hotmail (dot) com
Customers love technology- until they have to pay to fix it!

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