Discussion:
3 shifts per day

Is it recommended to use battery Forklifts in 3 shift operation ?

I believe you have to keep 2 extra batteries per unit. so if we run 4 units needs 12 batteries. i think this will be a big hassle.

so is it advisable to use battery forklifts for such application or use LPG if possible ?

but if you use LPG the fuel cost will be high.

appreciate your comments,

Thanks in advance,
  • Posted 18 Jan 2013 02:57
  • By roma_f
  • joined 20 Sep'11 - 31 messages
  • doha, Qatar
Showing items 1 - 4 of 4 results.
i would have to say go with LP because the cost of running electrics in a 3 shift operation would far outweigh the cost of running LP Gas trucks.
The expense of extra batteries not to mention the maintenance of these batteries, yes they would require constant maintenance and cleaning.
Also constantly running electrics keeps them hot most of the time and heat is generally bad over a long period of time for any electronics.
In most of the companies i've done work for that have large fleets of electric trucks they are constantly in the shop for a myriad of assorted electrical and hydraulic problems due to the constant heat that an electric truck generates.

Yes the hydraulic issue would probably also exist running LP trucks but i believe the LP truck stands up better in an atmosphere like this. The accounts i deal with that run LP trucks have alot better track record than the electrics do imo.

As for the fuelcell option? I wouldnt waste my time with those, the technology is way to young to make any type of viable resource with it... the cost of those is no better than regular battery power. The dealer i know that tried to push these fuelcell packs on some customers finally wound up canning the idea because they require alot of maintenance, repair costs are rediculous and the tech requires specialized training to even work on them and has to be certified due to the EPA laws.

but its ultimatly up to you which way you want to go.

happy hunting :o)
  • Posted 24 Feb 2013 02:00
  • By swoop223
  • joined 23 Mar'12 - 3,691 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com
Another choice would to use a fuel cell. They are more expensive initially, but are faster to refill than changing batteries and are easier on the lift as they produce constant power vs discharging as batteries do.
  • Posted 20 Jan 2013 06:20
  • By JonG
  • joined 7 Nov'07 - 155 messages
  • United States
Thank you for your reply
  • Posted 20 Jan 2013 04:59
  • By roma_f
  • joined 20 Sep'11 - 31 messages
  • doha, Qatar
Following PROPER battery charging procedures which calls for a discharged battery that has 20% charge remaining or 80% used) you follw the 8 8 8 rule - 8 hours charge time, 8 hours cooling time (that allows full battery voltage to be restored) and 8 hours run time you will need 12 batteries. But also, most trucks do not accumulate a full 8 hours of actual running time (hour meter hours) in an 8 hour shift. The most actual running hours I have seen in an 8 hour hift is 6.5 actual operating hours (the average run time is about 3.5 to 4.5 hours and less on the second & third shifts). You will need to determine this by the hours your current fleet is accumulating.
Picking the RIGHT battery for your needs in you application is best done by using a test devise called a POWER PROVER (at least in the US that is what it is called) that is connected on an electric truck that you are considering. The POWER PROVER will tell you how many battery amps are used per work shift. With the run time hours per shift you can determine the amp/hour needs and you can determine the amp/hour capacity of the battery you need to run 1 shift or 1.5 shifts or 2 shifts. As a minumum you need 2 batteries per truck. Now you will need to get a rental/demo unit with the same voltage & as close to the specifications including any hydraulically operated attachments you are you are considering from your lift truck dealer & a POWER PROVER from the battery supplier (the battery supplier may have a different name for the same thing). The battery sizing should not be compromized by lower priced alternatives (i.e. lower amp/hour capacity).
If you are considering electrics, which can save you $$ (lower fuel cost, less maiantence, clear running, quieter, etc. etc.) in the long run IF they are sized right for your application and correct battery/charger maintenance is utilized - make a mistake & they will be a pain & cost you money. Do it right the first time.
Without knowing more information & seeing your operations, work environment, floor condtions, fork lift job operations etc. etc is very difficult , actually impossible to answer you questions. Changing to electric cannot be done by paper study only - try (rent) before you buy.
  • Posted 18 Jan 2013 04:54
  • By johnr_j
  • joined 3 Jun'06 - 1,452 messages
  • Georgia, United States

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