Discussion:
2FG10 1971 CLUTCH REPLACEMENT

Hello to the forum
My clutch failed and i am trying to find a way to remove the cover assembly and the clutch disc.
I have been told that there is a safety pin to remove do gearbox shaft can withdraw and leave room to remove the cover assembly and disc.
However I can't find any pin. Any help would be highly appreciated.
https://youtube.com/shorts/dVzqClzi4_c?feature=share
  • Posted 4 Jul 2022 22:44
  • Modified 4 Jul 2022 22:48 by poster
  • By Rainfallgr
  • joined 1 Jul'11 - 12 messages
  • kilkis, Greece
Showing items 1 - 10 of 10 results.
Very glad I found this thread. Thank you for the part numbers. We have a 2FG10 that has needed a clutch for years and we finally have some downtime to fix it. Do you have any lifting information for the 2FG10? I don't have a certification plate anywhere on mine so I'm not even sure what it's lifting restrictions are.
  • Posted 3 Apr 2024 11:24
  • By Corey_Marks
  • joined 3 Apr'24 - 1 message
  • British Columbia, Canada
Clutch disc: 31260-20130-71, Aisin DW-001V
Clutch cover: 31210-10111-7 Aisin CW-009
Bearing : 9036345079 Aisin BT-027
Clutch dimensions outside 225mm inside 160mm 21 teeth

Bearing dimensions: outs. Diameter 73.8mm , inside Diameter 45mm thickness 16mm
  • Posted 15 Jul 2022 05:51
  • By Rainfallgr
  • joined 1 Jul'11 - 12 messages
  • kilkis, Greece
It doesn't have thread when parts arrive i will post back parts numbers and dimensions. It might help someone in the future
  • Posted 6 Jul 2022 16:28
  • By Rainfallgr
  • joined 1 Jul'11 - 12 messages
  • kilkis, Greece
The first hole you see in your video, (there are 3 holes) it should have threat inside it.
If you can assemble without pressure, thats fine, but mostly diffelcult to put it all thogether
  • Posted 6 Jul 2022 16:24
  • By John50
  • joined 7 Sep'19 - 153 messages
  • Netherlands
To be honest i just removed the clutch cover.
I have seen other video where people are installing 3 bolts to the clutch cover for installation of the clutch and then removing them.
My clutch cover do not have any threaded Holes. So how can I put pressure on the clutch prior to the installation?
Here's a video of clutch cover
https://youtube.com/shorts/mxT9y7buk2s?feature=share
  • Posted 6 Jul 2022 16:06
  • By Rainfallgr
  • joined 1 Jul'11 - 12 messages
  • kilkis, Greece
Just put pressure on the new clutch and mount the 3 bolts, then re assemble, don,t forget to take out bolts.
  • Posted 5 Jul 2022 23:11
  • By John50
  • joined 7 Sep'19 - 153 messages
  • Netherlands
100% success
https://youtube.com/shorts/yYWH7rCkLEA?feature=share
Is there anything that I should be careful when assembling back the clutch?
  • Posted 5 Jul 2022 23:04
  • By Rainfallgr
  • joined 1 Jul'11 - 12 messages
  • kilkis, Greece
Thank you John for your reply, i will check tomorrow morning and post back?!
  • Posted 5 Jul 2022 06:15
  • By Rainfallgr
  • joined 1 Jul'11 - 12 messages
  • kilkis, Greece
First put pressure on the clutch and place 3 bolds in it.
Put forks up and look from the front side of truck to the gearbox, in line with the gearbox there is a bold, take that one out and you see the pin.
You can pull it back to releave the clutch, there should be room to take it out.
  • Posted 5 Jul 2022 05:04
  • By John50
  • joined 7 Sep'19 - 153 messages
  • Netherlands
.....
  • Posted 4 Jul 2022 22:48
  • Modified 4 Jul 2022 22:49 by poster
  • By Rainfallgr
  • joined 1 Jul'11 - 12 messages
  • kilkis, Greece

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

UN Forklift FGL18T
HANGZHOU, Zhejiang, China
New - Sale
Tusk 500PGH16
Coraopolis, Pennsylvania, United States
Used - Sale & Hire
Latest job alerts …
Davenport, IA, United States
Philadelphia, United States
Prospect CT, United States
Dayton OH/Cincinnati OH, United States
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Latest job alerts …
Davenport, IA, United States
Philadelphia, United States
Prospect CT, United States
Dayton OH/Cincinnati OH, United States
UN Forklift FGL18T
HANGZHOU, Zhejiang, China
New - Sale
Tusk 500PGH16
Coraopolis, Pennsylvania, United States
Used - Sale & Hire
Upcoming industry events …
October 14-16, 2025 - Antwerp, Austria
October 15-17, 2025 - Bangkok, Thailand
November 17-19, 2026 - Luanda, Angola
Movers & Shakers
Todd J Doxsee Todd J Doxsee
National dealer development manager, Castle Equipment Company
Sales operations, Heli
Chief financial officer, Cyngn
Executive vice president and chief commercial officer, East Penn Manufacturing
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY