Understanding the importance of operator daily checks for workplace safety

Naomi Webb -
Your Focus
- 26 Jan 2017 ( #805 )
3 min read
Naomi Webb
Naomi Webb
Naomi Webb is an experienced freelance writer, specialising in the latest health and safety industry news and trends, who has written for a wide range of online publications and magazines.
Whether you're a business owner, an employee or a visitor to a place of work, workplace safety should always be front and centre of everyone's minds. Why? Well, it's by paying attention to safety regulations that we protect ourselves and others from harm and minimise the risk that accident or injury will occur.

Daily checks are of vital importance<br />PHOTO:CAT
Daily checks are of vital importance
PHOTO:CAT
There are lots of things we can do to keep employees and visitors safe: risk assessments, the use of health and safety software to monitor and report incidents, and frequent, high-quality training are all key tools to prevent an injury occurring. However, one precaution we should pay attention to - particularly in environments where forklifts are used - is the practice of daily checks.

We all know that forklifts are particularly dangerous in the workplace, so alongside proper training, supervision and maintenance, daily checks are crucial. Why? Well, as this article points out, all vehicles age, and it's no different for forklifts. You'll need to keep forklifts in good condition, not only for business reasons (such as avoiding damage to loads or costly repairs), but for the wellbeing of those operating them or performing work tasks nearby.

Here's what an operator should look for when carrying out daily checks:

Faults from the previous day - first check to see if anything has gone wrong on the previous day or shift. Faults will need rectifying before the forklift is operated.

Damage to the bodywork - you might not think damage to the bodywork is a big deal, but it can often indicate problems in other areas of the truck. For instance, damaged body work could indicate that there's damage to the racking or other equipment, so inspect it carefully.

Obvious leaks - check the floor for evidence of leaks, beside the forklift and underneath it, too. If you think there's a leak somewhere and decide to check the fuel level, engine oil level or coolant level right away, be sure to wear protective gloves and ensure you're safely away from fire hazards.

Foreign objects - the mast and carriage on a forklift can sometimes pick up foreign objects, so check for items that shouldn't be there and remove them if they are.

Damage to the tyres - check all the tyres for any obvious signs of damage. Keep an eye out for cuts and tread wear on the tyre, and look at the wheels for signs of damage, too - the rims will need particularly close inspection - and ensure that the wheel nuts are tight. If the forklift has pneumatic tyres, ensure they are the correct pressure.

Inadequate brakes - check to see if the service brakes are working efficiently and normally. Do the same with the parking brake, ensuring that it releases correctly.

Obstruction to controls - look out for any obstructions to both the foot and hand controls. Even if it doesn't look like there's anything there, check that the controls are operating as they ought to be. Check the steering as well.

Damage to the forks - you'll need to keep an eye out for cracks in the forks, especially at the heels. Check the securing pins, too.

Damage to the seat or seatbelt - make sure that the seat belt is properly secure and is working as it ought to be. Ensure that the seat is correctly fixed to the truck, too, and that it hasn't loosened or become damaged.

Finally, remember that these daily checks must not be cursory: daily checks are of vital importance for ensuring the safety of operators, other employees and visitors to the workplace. Failing to carry out daily checks properly could result in harm, downtime, the cost of repair, prosecutions, fines or even the death of an employee.

So, make sure you're documenting any issues you find during daily checks, and don't be lulled into a false sense of security: just because someone has carried out a check doesn't mean that individual forklift operators shouldn't be carrying out their own checks, too, to ensure the forklift is safe to use.
Also Read:
How software platforms and AI are changing work for material handlers
Buddy Bockweg
4 minute read
How software platforms and AI are changing work for material handlers Your Focus - 23 Oct 2025 (#1253) Buddy Bockweg is the CEO and co-founder of Vsimple, the AI Operations Platform. Here he loosk at how sotfware platforms and AI are changing work for material handlers.
A fork(lift) in the road: why the future of “machine vision” is multi-sensory
Murray Cox
2 minute read
A fork(lift) in the road: why the future of “machine vision” is multi-sensory Your Focus - 9 Oct 2025 (#1251) Murray Cox is principal engineer at Speedshield Technologies, where he seamlessly connects cutting-edge research with real-world industrial mobile equipment and applications. Here he looks at why the future of machine vision is multi-sensory.
Enhancing industrial safety: the power of context-aware mobile technology
Tejal Ranjan
2 minute read
Enhancing industrial safety: the power of context-aware mobile technology Your Focus - 18 Sep 2025 (#1248) Tejal Ranjan is the vice president of global marketing at JLT Mobile Computers, a leading provider of rugged computing solutions for demanding industrial environments. Here she looks at screen blanking technology.
For more unique stories and expert insights: read our industry blogs
Blog articles provide perspectives and opinions and therefore may contain inaccurate or incomplete information. Forkliftaction Media accepts no responsibility for errors or omissions. If you feel that significant facts are overlooked, or have a different viewpoint on a topic addressed, we invite you to open a conversation in our Discussion Forums.

Are you recruiting? Find your ideal candidate among a diverse range of materials handling professionals:

Forkliftaction's JOB MARKET

Inside The News
In this week’s Forkliftaction News - As an industry, our focus is often on key economic indicators such as productivity and profitability, but we all know our sector simply wouldn’t exist without the skilled operators who bring the machinery to life... Continue reading

PREMIUM business

Combilift Ltd
Manufactures world class 4-way Handling Solutions
Upcoming industry events …
November 4-6, 2025 - Jaarbeurs, Netherlands
November 14, 2025 - Melbourne, Australia
December 10-11, 2025 - Louisville, United States

Are you recruiting? Find your ideal candidate among a diverse range of materials handling professionals:

Forkliftaction's JOB MARKET

Inside The News
In this week’s Forkliftaction News - As an industry, our focus is often on key economic indicators such as productivity and profitability, but we all know our sector simply wouldn’t exist without the skilled operators who bring the machinery to life... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Upcoming industry events …
November 4-6, 2025 - Jaarbeurs, Netherlands
November 14, 2025 - Melbourne, Australia
December 10-11, 2025 - Louisville, United States
Inside The News
In this week’s Forkliftaction News - As an industry, our focus is often on key economic indicators such as productivity and profitability, but we all know our sector simply wouldn’t exist without the skilled operators who bring the machinery to life... Continue reading