SAFETY FIRST: WAYNE CHORNOHUS

Feature Article
- 11 Mar 2004 ( #148 ) - Vancouver, Canada
2 min read
Congratulations to Michael Riley for having the best answer to the question posed last month about proper use of the pedals on a sit down counterbalance internal combustion automatic transmission forklift.

There are other pedal arrangements, such as those used on hydrostatic transmission-powered vehicles, but we are talking about the most common configurations.

The left pedal on an IC forklift is used initially to disengage the transmission to allow use of engine power for hydraulic functions. If it is necessary to reduce any built up momentum, or if the vehicle is on a grade, the brake can be actuated by increasing foot pressure on the left pedal.

When picking or placing a load, a good operator will have one hand on the steering wheel, one hand on the hydraulic lever, one foot on the gas pedal and one foot on the inching pedal.

Here is the method that should be in an operator's "bag of tricks": when very delicate movements are required, such as entering an unstable load or an easily damaged product, the correct pedal for "inching" is the brake pedal, if you have one. In the two pedal system, infinite control can be achieved by feathering the park brake. In other words, precision inching is best done with the brake pedal, not the inching pedal. When using this technique, the accelerator is not used.

Manipulating the forklift controls to do a job safely and efficiently is a skill. When correct pedal use is demonstrated on our forklift operator courses, using a container of water, there is always a collective, "Oh, I see...".

Another foot pedal that is often used incorrectly is the "dead-man brake" on a reach truck. This pedal is not for general braking, it is for parking, emergency use or for holding the truck still while lifting. Using this pedal incorrectly can lead to excessive brake wear and possibly contribute to burning out the drive motor through heat build-up. Most braking and stopping should be achieved by using the "plugging" circuitry or, more simply, the directional control.

Thanks to all participants around the world who entered last month's contest. Entrants will receive a "coveted" Hunter pen for their efforts and congratulations again to Michael Riley.

Wayne Chornohus is a forklift consultant with Hunter Industries Ltd. He brings more than 20 years' experience in the forklift and training industries to the Forkliftaction.com community.
Also Read:
The attractions of robust, flexible asset financing
The attractions of robust, flexible asset financing
Matthew McDonald Feature Article - 27 Nov 2025 (#1258)
Managing mixed fleets of materials handling equipment
Managing mixed fleets of materials handling equipment
Matthew McDonald Feature Article - 9 Oct 2025 (#1251)
Wireless charging and the promise of 24/7 operation
Wireless charging and the promise of 24/7 operation
Matthew McDonald Feature Article - 21 Aug 2025 (#1244)
Would you share your industry insights? Check the editorial calendar for upcoming special features
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Words of support …

After advertising with Forkliftaction.com, we got many enquiries regarding interest to be our distributor. Mostly from Europe and USA but including a few in ASEAN. We feel that the advertisement was useful and good for market expansion.

Lawrence Xu, Assistant Sales Manager

Are you recruiting? Find your ideal candidate among a diverse range of materials handling professionals:

Forkliftaction's JOB MARKET

Inside The News
In this week’s Forkliftaction News we report on DHL Supply Chain signing a deal to deploy autonomous mobile robots (AMRs) at its Mexican retail operations and look at Guidance Automation’s successful trial of an AMR with a hydrogen fuel cell... Continue reading

Are you recruiting? Find your ideal candidate among a diverse range of materials handling professionals:

Forkliftaction's JOB MARKET

Upcoming industry events …
January 28-30, 2026 - Bangkok, Thailand
March 4-5, 2026 - Detroit, Michigan, United States
March 24-26, 2026 - Stuttgart, Germany
Latest job alerts …
Erie, PA, United States
Dayton, OH, United States
Movers & Shakers
Jett Chitanand Jett Chitanand
President EPG Americas, Ehrhardt Partner Group (EPG)
CEO, Duravant
Manager of automated solutions engineering and implementation, MHS Lift
President and CEO, Manitou Group
Inside The News
In this week’s Forkliftaction News we report on DHL Supply Chain signing a deal to deploy autonomous mobile robots (AMRs) at its Mexican retail operations and look at Guidance Automation’s successful trial of an AMR with a hydrogen fuel cell... Continue reading

Showcased in the Virtual Expo

Fact of the week
Foundling hatches are safe, anonymous drop-off points for unwanted infants, allowing parents in crisis a way to surrender a baby safely without fear of punishment, ensuring the child is rescued and cared for. The concept started in the 12th century, was abandoned in the late 19th century, then reintroduced in 1952. It has since been adopted in many countries.
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Words of support …

After advertising with Forkliftaction.com, we got many enquiries regarding interest to be our distributor. Mostly from Europe and USA but including a few in ASEAN. We feel that the advertisement was useful and good for market expansion.

Lawrence Xu, Assistant Sales Manager
Inside The News
In this week’s Forkliftaction News we report on DHL Supply Chain signing a deal to deploy autonomous mobile robots (AMRs) at its Mexican retail operations and look at Guidance Automation’s successful trial of an AMR with a hydrogen fuel cell... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Words of support …

After advertising with Forkliftaction.com, we got many enquiries regarding interest to be our distributor. Mostly from Europe and USA but including a few in ASEAN. We feel that the advertisement was useful and good for market expansion.

Lawrence Xu, Assistant Sales Manager

Are you recruiting? Find your ideal candidate among a diverse range of materials handling professionals:

Forkliftaction's JOB MARKET