Discussion:
Unsafe Boom movement

Hi there, We have a JLG 40 foot boom lift on hire that has what I believe to be a dangerous fault.
When operating the Lower Boom upwards from either the basket or ground controls, the boom will correctly lift UP.
If you then "quickly" operate the toggle from UP to DOWN the Lower Boom will continue to lift UP.
There is a reduction in the upward speed and it does "sound" different but it is going UP with the toggle switch DOWN.
The problem was discovered accidentally, as normally you would let go of the toggle before changing direction from UP to DOWN.
A technician has attended our site and signed it off as OK to use. I don't think so.
The problem does not occur in the opposite direction. So if going DOWN and quickly flick to UP, the lower boom will swap direction from down to up.
I have a short video of this happening.
I know it's unlikely but if you were about to collide with something and threw the toggle down immediately and the boom kept raising it could be catastrophic.
Also I know that the solution is NOT to quickly change direction but I'm just highlighting this issue.

Has anyone had a similar issue and how did you overcome it?

Cheers, Gibbo.
  • Posted 27 Dec 2024 10:10
  • By Gibbo_EWP
  • joined 27 Dec'24 - 2 messages
  • Victoria, Australia
Showing items 1 - 2 of 2 results.
Thanks Mathew,
A JLG tech finally came out to site to inspect and tested the unit. In his opinion it is safe to use despite the uncontrolled reverse action. He had previously adjusted some setting via his programming unit but that's the best he can do. So it's still tagged out of service awaiting replacement from the hire company. Hopefully the next JLG unit doesn't do the same.

Cheers, Gibbo.
  • Posted 18 Jan 2025 13:32
  • By Gibbo_EWP
  • joined 27 Dec'24 - 2 messages
  • Victoria, Australia
Normally just having boom joystick can make operation normal again, I have found bad coils also and the valves sticking causing similar problems...if your renting the machine, the company is liable to repair the problem...If your renting don't feel it's operating properly tell your supervisor
  • Posted 30 Dec 2024 15:11
  • By Matthew_Reed
  • joined 12 Jun'23 - 113 messages
  • New York, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Fact of the week
In May 2023, a Belgian Malinois named Wilson played a key role in the rescue of four children lost in the Amazon jungle. The young children were missing for 40 days after a plane crash that killed their mother and other adults. Wilson tracked the children's footprints, leading the military to their location.
Winners of Archies 2025 announced Birmingham, United Kingdom
Movers & Shakers
Rodney Grant Rodney Grant
Chief executive officer, Hire Industry Association New Zealand (HIANZ)
Director of sales and operations planning, Hyster-Yale Materials Handling
President, Advanced Intralogistics
Chief development officer, DHL
Upcoming industry events …
October 15-16, 2025 - Amsterdam, United States
October 15-16, 2025 - Las Vegas, United States
June 30 - Jully 2, 2026 - Birmingham, United Kingdom
Global Industry News
edition #1248 - 18 September 2025
In this week’s Forkliftaction News we report on the recent IMHX event in Birmingham with coverage of new product launches, key themes and observations from those attending. We also name the winners of the 2025 Archies Awards, held in conjunction with IMHX... Continue reading
Fact of the week
In May 2023, a Belgian Malinois named Wilson played a key role in the rescue of four children lost in the Amazon jungle. The young children were missing for 40 days after a plane crash that killed their mother and other adults. Wilson tracked the children's footprints, leading the military to their location.