Discussion:
Traction motor sparking

This SP I have has been giving me some fits here lately. It started out to where reverse was intermittent. sometimes after playing around with the deadman switch and potentiometer handle it would decide to work. Other times it would work perfectly. but the issue I am having now is that the traction motor is sparking next to the brushes. the cables on 2 of the brushes are almost like they were burnt. I changed those out and its still doing it. Any suggestions?
  • Posted 11 Dec 2018 06:13
  • By Busch
  • joined 30 Jul'18 - 55 messages
  • United States
Showing items 1 - 3 of 3 results.
intermittant reverse contactor?
either tips are just worn not connecting good every time or the contactor itself is dirty or worn out.
  • Posted 13 Dec 2018 23:40
  • By swoop223
  • joined 23 Mar'12 - 3,697 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com
ok good to know. I pulled the traction motor head and cleaned everything and made sure I had good connections. After reinstalling I had no more sparking. I do however still have intermittent reverse. every now and then the reverse contactor will not kick in all the way. after you let off the twist grip and try again sometimes it will work and other times it will take a few times.
  • Posted 13 Dec 2018 07:00
  • By Busch
  • joined 30 Jul'18 - 55 messages
  • United States
if you did change the brushes did you use a seating stone to seat the brushes to the armature? If you do not then yes you may get sparking because the brushes are not seated flat on the armature, plus if the armature surface is dirty or carboned over it can cause excess sparking.
  • Posted 11 Dec 2018 23:09
  • Modified 11 Dec 2018 23:10 by poster
  • By swoop223
  • joined 23 Mar'12 - 3,697 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Global Industry News
edition #1285 - 11 June 2026
This week in Forkliftaction News , forklift imports into the US now face a lower tariff of 15%, TMH Europe signs a deal to procure recycled steel for equipment production and Amazon unveils its next-gen Proteus AMR... Continue reading
Upcoming industry events …
June 18, 2026 - Nottinghamshire, United Kingdom
August 19-20, 2026 - Chicago, United States
September 28, 2026 - Dubai, United Arab Emirates
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Crown names top North American dealers New Bremen, OH, United States

PREMIUM business

Tailift Material Handling Taiwan Co.,Ltd.
Focused simply for the new era.
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY