Discussion:
Need a Electrical Schematic for a cableform clark tm145-1362gef5280

Having trouble trying to find the short in this truck. Found directional contactor coils shorted replaced them. know truck works somtimes. check connections cleaned tips to controller and connector. I guess my question is what on the cableform panles can cause loss of contator pick up and cut out travel.
  • Posted 9 Jun 2009 10:45
  • By ben_g
  • joined 12 Feb'08 - 60 messages
  • California, United States
Showing items 1 - 6 of 6 results.
I agree with micky.
99% of the time it's a jiggly conection on one of the 2 conectors on the logic card.

Hate those things....
  • Posted 1 Jul 2009 00:04
  • By mike_n
  • joined 11 Feb'06 - 138 messages
  • Alberta, Canada
try opening the logic unit and checking where the pins are soldered to the card you get cracks in the joints very common.
  • Posted 26 Jun 2009 05:02
  • By micky
  • joined 10 May'07 - 6 messages
  • west sussex, United Kingdom
Hi ben g.I worked a on a unit that the electrcial panel was my in germany and found a diode block in line with both contactors, which cause all shorts of problem.
  • Posted 10 Jun 2009 23:10
  • By LOGIC
  • joined 6 Dec'08 - 70 messages
  • Ontario, Canada
Hi ben g
The problem is most probably the power unit, either one of the power devices has failed (thyristors or capacitors) or more likely the logic in the power unit has failed. The reason why you are getting battery voltage on both sides of the direction contactors is that the contactors have a common positive from the key switch and a negative for the contactors comes from a safety relay in the power unit logic. The relay supplies a negative feed to the foot pedal micro switch from there to the direction switch and then to the forward or reverse coil. If the truck faults the relay opens and removes the negative feed, so you will measure battery voltage on both sides of the direction coils.
Shane
  • Posted 10 Jun 2009 08:11
  • By controlelectric
  • joined 8 Dec'08 - 70 messages
  • Shropshire, United Kingdom
It takes years to build up trust, and only seconds to destroy it. controlelectrics.uk@gmail.com
The truck lurches then cuts out contactors will not pull in and then when you check the contactor coils you have batt volts to both sides again.
  • Posted 10 Jun 2009 00:19
  • By ben_g
  • joined 12 Feb'08 - 60 messages
  • California, United States
Hi ben g
Most of the time the problem is the small black logic mounted in the 4849 power unit (2 aluminium heat sinks with the power components mounted between them), also the switches in the Bosch foot pedal used by Clark sometimes fail.
Dos the truck lurch and fail to safe or just drop out the direction contactors?
Shane
  • Posted 9 Jun 2009 17:49
  • By controlelectric
  • joined 8 Dec'08 - 70 messages
  • Shropshire, United Kingdom
It takes years to build up trust, and only seconds to destroy it. controlelectrics.uk@gmail.com

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