Discussion:
stuck in reverse

job just purchased a old A187 s40xl hyster forklift at auction for a few hundred bucks. I was sent out to test it out and inspect it before he bid on it. everything seemed to work fine there at the auction yard, however once it got delivered to our shop now it is stuck in reverse. so far I have tried swapping the solenoids to see if one is faulty. no change. I have swapped the forward and reverse valves. no change. ive replaced the o rings on the valves. no change.replaced trans filter.no change. ive even ran it with the solenoids removed and still stuck in reverse.
if I press the forward button on the pedal it will make it stop reversing as long as I'm holding the button down.

I'm assuming this means there's an issue in the reverse drum/clutches causing them to have pressure applied ? I'm not ver versed on equipment as I was originally hired to maintain the companies fleet of vehicles but I find myself working more and more on lifts and hydraulics lately and been pretty much just figuring it out as I go.

any help or a point in the right direction would be greatly appreciated.
  • Posted 4 May 2024 05:40
  • By anthony_hulsey
  • joined 4 May'24 - 1 message
  • Alabama, United States
Showing items 1 - 2 of 2 results.
This is a common fault on earlier hysters I've seen it many times.
It sounds like somebody has put the wrong oil in the transmission it does not run on atf.
The lining will have dried out and fallen off the clutch plates jamming up the clutch pack so it is always engaged, unfortunately the only fix is a transmission strip and new clutch plates in both packs. Not a hard job or mega expensive but time consuming
  • Posted 30 May 2024 17:58
  • By lifter01
  • joined 4 Jul'09 - 462 messages
  • West Yorkshire, United Kingdom
Anthony,

Since you can press the forward pedal switch and lift stops going in reverse, I would inspect all wiring and switches related to the travel pedal. Swap forward switch with reverse and see it changes the constant travel to forward. If so replace switch, if not make sure all wiring is good. Possible failed trans. Good Luck.
  • Posted 20 May 2024 23:42
  • By Fishmech
  • joined 12 Jul'17 - 370 messages
  • Virginia, United States
The hard to do we do right away. The impossible just takes a little longer.

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Terberg YT220
Balling, Denmark
Used - Sale
UN Forklift FGL18T
HANGZHOU, Zhejiang, China
New - Sale

PREMIUM business

Libiao Robotics
Creating robotic warehouse solutions that automate and elevate your business.
Movers & Shakers
Andries Retief Andries Retief
Chief development officer, DHL
Director, ICHCA Australia
CEO, TVH
Sales and operations director, Logitrans A/S
Latest job alerts …
Danville, IL, United States
Terberg YT220
Balling, Denmark
Used - Sale
UN Forklift FGL18T
HANGZHOU, Zhejiang, China
New - Sale
Movers & Shakers
Andries Retief Andries Retief
Chief development officer, DHL
Director, ICHCA Australia
CEO, TVH
Sales and operations director, Logitrans A/S
Terberg YT220
Balling, Denmark
Used - Sale
UN Forklift FGL18T
HANGZHOU, Zhejiang, China
New - Sale
Global Industry News
edition #1247 - 11 September 2025
In what may prove to be a sign of things to come, Canadian materials handling equipment lithium-ion battery manufacturer, UgoWork, has announced battery assembly for some forklifts bound for the North American domestic market will now be done in the US. See the story for full details... Continue reading
Fact of the week
At the opening ceremony of the Sydney Harbour Bridge in 1932, marching bands were instructed to walk out of step as they crossed the bridge. This unusual directive was given as a precaution due to concerns about the bridge's structural integrity during its early use.