Report this forum post

one of the very first checks, is to use an ohm meter and check for "shorts to frame" on all the power cables (must be more than 100k ohms resistance between and power cable and the frame, with the battery disconnected and out, not touching the truck, if you have less resistance between the frame and a cable, trace and fix that before you try further troubleshooting).
Also check the battery for good voltage at rest and under a load (hydraulic stall at full lift is about as good a load as possible). I was suggesting a 'quick and dirty' way to consider if the battery has [with age] gotten to a spot where -it- is a/the 'short to frame'. you would not be checking between battery positive and negative, but between the frame of the battery and one then the other of the power cables.
electric forklifts for the most part (and all ev1 controller equipped trucks), do not use a frame ground, but rather have a completed circuit back to battery negative. both in the control circuits and the power circuits.
is there a backup alarm on this truck? is it correctly wired, both positive and negitive?
  • Posted 17 Feb 2015 09:09
  • By edward_t
  • joined 5 Mar'08 - 2,334 messages
  • South Carolina, United States
"it's not rocket surgery"

This is ONLY to be used to report flooding, spam, advertising and problematic (harassing, abusive or crude) posts.

Indicates mandatory field
Upcoming industry events …
October 15-16, 2025 - Amsterdam, United States
October 15-16, 2025 - Las Vegas, United States
June 30 - Jully 2, 2026 - Birmingham, United Kingdom
Global Industry News
edition #1248 - 18 September 2025
In this week’s Forkliftaction News we report on the recent IMHX event in Birmingham with coverage of new product launches, key themes and observations from those attending. We also name the winners of the 2025 Archies Awards, held in conjunction with IMHX... Continue reading
Movers & Shakers
Rodney Grant Rodney Grant
Chief executive officer, Hire Industry Association New Zealand (HIANZ)
Director of sales and operations planning, Hyster-Yale Materials Handling
President, Advanced Intralogistics
Chief development officer, DHL

PREMIUM business

Lift Technologies Inc.
Global leader - manufactures masts, carriages, sideshifters & fork positioners
Upcoming in the editorial calendar
MANAGING MIXED FLEETS
Oct 2025
ASSET FINANCE
Nov 2025
UN Forklift FD35T
HANGZHOU, Zhejiang, China
New - Sale
Toplift Ferrari TFC36-48
Stoney Creek, Ontario, Canada
Used - Sale
USD1
Global Industry News
edition #1248 - 18 September 2025
In this week’s Forkliftaction News we report on the recent IMHX event in Birmingham with coverage of new product launches, key themes and observations from those attending. We also name the winners of the 2025 Archies Awards, held in conjunction with IMHX... Continue reading
Fact of the week
In May 2023, a Belgian Malinois named Wilson played a key role in the rescue of four children lost in the Amazon jungle. The young children were missing for 40 days after a plane crash that killed their mother and other adults. Wilson tracked the children's footprints, leading the military to their location.