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I've had masts stick at full lift occasionally. Usually it's on trucks that are used for short lifts over a long period of time and the only time they go to full height is when I'm testing them for PM. I think it's gummy or dirty lift cylinder tubes in the section of the cylinders that hasn't been used for years.

What I do is load the forks by raising another forklift and laying the forks over the stuck forks then lowering. the weight of the second truck's carriage is often enough to get the stuck upright moving again. Once or twice I've had to use a load to push down even harder on the stuck forks. You want the hydraulics on the stuck truck all connected and the lower lever actuated while loading the forks. You don't want excessive slack in any of the chains.

This is all very dangerous stuff and I can't recommend doing it unless you have knowledge of how uprights normally operate and are in a safe area with no unnecessary people around. You have to keep the area under the forks clear and keep hands out of the mast.

If that works, you can free up the upright by lifting a thousand pounds or so up to full lift and back down maybe a dozen times. Strangely, I haven't had seal leaks in trucks I've done this to. I sorta would have expected at least some packing damage.

Again, you and your helper need to be very alert and aware of your surroundings if you try this.
  • Posted 29 Dec 2023 02:51
  • By lumberjack
  • joined 27 Jul'07 - 183 messages
  • Maryland, United States

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edition #1244 - 21 August 2025
In our feel good story for the week, we report on a donation from Wisconsin-headquartered Big Joe Forklifts to the University of Wisconsin-Madison’s College of Engineering, after discovering the institution was still using one of its 1960s walkie stackers... Continue reading

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Global Industry News
edition #1244 - 21 August 2025
In our feel good story for the week, we report on a donation from Wisconsin-headquartered Big Joe Forklifts to the University of Wisconsin-Madison’s College of Engineering, after discovering the institution was still using one of its 1960s walkie stackers... Continue reading
Fact of the week
Portugal was the first country to implement a nationwide, automatic electronic toll collection system. This system allows vehicles to pass through toll booths without stopping, significantly improving traffic flow on highways.