Sometimes the pins on the logic connector get pushed back so when you plug the card in the pin might be loose and not making a good connection. Have a visual inspection of the pins in the connector which fits onto the card and see if any of them look pushed further back etc. Also setting parameters to a 48v truck might not be the same as a 48v truck with different settings for example regen and things of that nature. Best thing is take the original settings off the old card and programme new one the same.. worth a try