Discussion:
Weak ignition spark

i am looking for the revision that applies to the square block coil on the 4G63 engine.we have replaced ignitors,coils and still have a very weak orange spark.Have checked engine grounds and such prior to replacing any ignition parts.It seems that the only way to increase the spark is to run a hot straight off the battery to the coil.supposedly a psb was put out on this by mits but I cant find it.Thanks for any help.
  • Posted 25 Jan 2011 06:40
  • By ray_k
  • joined 1 Jul'10 - 39 messages
  • Ohio, United States
RAYK@MIDOHIOFORKLIFT.COM
Showing items 1 - 1 of 1 results.
what serial number series?
I am pretty sure about the only PSBs MCFA has ever put out in relation to the "square" coil was one about the sympathetic vibration between the engine, the frame and the coil bracket which caused the coil bracket to crack and or the switched battery positive wire breaking internal to the insulation (which can be a cause of backfire). For me, pulling on the wire usually shows some point that it stretches, where the insulation is still good but the wire inside is broken, very often in the short bit of wire that runs between the frame and the coil.
Now, that said, how are you watching the spark*? What is the voltage of the battery while cranking? When you tried a new pickup in the distributor, and did you install it correctly using the correct grease? Have you gapped the plugs? (no guessing, it really does make a difference, on this motor especially). Is there ANY side free play in the distributor shaft?
I do admit to always carrying the bit of pre-made wire harness that runs between the coil and the distributor, and sell it along with a tune up.

~ just joking below this point~
* = can you get a video for you-tube of an intern to hold the spark plug wire in one hand and turn the key with his other hand?
~don't try this at home ~
  • Posted 25 Jan 2011 10:24
  • Modified 25 Jan 2011 10:32 by poster
  • By edward_t
  • joined 5 Mar'08 - 2,334 messages
  • South Carolina, United States
"it's not rocket surgery"

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Maxlion R2D35
Hangzhou, China
New - Sale
SMV (Konecranes) 12-1200B
Balling, Denmark
Used - Sale

PREMIUM business

VETTER Forks, Inc.
The world's most comprehensive product range as well as the most intelligent sensor fork for more safety and efficiency.
Latest job alerts …
Dayton, OH, United States
Erie, PA, United States
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY
Global Industry News
edition #1260 - 11 December 2025
In this week’s Forkliftaction News we report on DHL Supply Chain signing a deal to deploy autonomous mobile robots (AMRs) at its Mexican retail operations and look at Guidance Automation’s successful trial of an AMR with a hydrogen fuel cell... Continue reading
Fact of the week
Foundling hatches are safe, anonymous drop-off points for unwanted infants, allowing parents in crisis a way to surrender a baby safely without fear of punishment, ensuring the child is rescued and cared for. The concept started in the 12th century, was abandoned in the late 19th century, then reintroduced in 1952. It has since been adopted in many countries.
Global Industry News
edition #1260 - 11 December 2025
In this week’s Forkliftaction News we report on DHL Supply Chain signing a deal to deploy autonomous mobile robots (AMRs) at its Mexican retail operations and look at Guidance Automation’s successful trial of an AMR with a hydrogen fuel cell... Continue reading
Movers & Shakers
Jett Chitanand Jett Chitanand
President EPG Americas, Ehrhardt Partner Group (EPG)
CEO, Duravant
Manager of automated solutions engineering and implementation, MHS Lift
President and CEO, Manitou Group