Discussion:
Rear Steering Axle failures

Hi, new member here, just found this site. I have been a Toyota Forklift mechanic for the USPS for 17 years so if I can help I will certainly do so, appreciate your feedback on my question.

I have had 3 failures of the rear steering axle in the past year, have had these 7FBEU15's for 7 years and these are new to me, the axles are cracking just below the weld, obvious manufacturing defect but of couse they are out of warranty.
The first replacement part was the original Trunnion, same type of construction, But the second replacement I just opened up is a complete cast, no welding of the kind like the originals.
I am waiting on the 3rd Trunnion to arrive, but betting it will be the newer type, appears Toyota has found the defect and corrected it.
We are in the process of awarding a contract to Xray the remaining 10 model 7's and see if there are any castastrophic failures in the near future.
I was just curious to know if this is a industry wide failure and I have just started to see it or if my operators are just abusive which they are.

Appreciate any feedback, Keith
  • Posted 21 Mar 2012 15:27
  • By keith_k
  • joined 21 Mar'12 - 1 message
  • Florida, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Movers & Shakers
Nils Altrogge Nils Altrogge
Vice president sales & business development, Heli Europe
Zone sales director – north, Maxam Tire
Director of inside sales, Cisco-Eagle
Vice president of sales, Stow Group
Terberg YT182
Balling, Denmark
Used - Sale
Ncn 110TH
Ncn 110TH 2015
Balling, Denmark
Used - Sale
Upcoming industry events …
May 20-22, 2026 - Jakarta, Indonesia
June 18, 2026 - Nottinghamshire, United Kingdom
November 3-5, 2026 - Jaarbeurs, Netherlands
Movers & Shakers
Nils Altrogge Nils Altrogge
Vice president sales & business development, Heli Europe
Zone sales director – north, Maxam Tire
Director of inside sales, Cisco-Eagle
Vice president of sales, Stow Group
Terberg YT182
Balling, Denmark
Used - Sale
Ncn 110TH
Ncn 110TH 2015
Balling, Denmark
Used - Sale

PREMIUM business

Hawker Powersource, Inc.
HAWKER® offers a range of hybrid motive power solutions customized to adapt as your operation's needs change.
Global Industry News
edition #1281 - 14 May 2026
In this week’s Forkliftaction News , it’s financial reporting season and German equipment maker Jungheinrich reports a “very significant” EBIT decline for Q1, while Finnish manufacturer Kalmar has returned higher sales for the period... Continue reading
Editorial calendar - planned features
CONSTRUCTION FORKLIFTS
HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY