Discussion:
Pallet stacking heights

Many brewers in the UK stack "barrels" of beer 8 high on plastic stillages or wooden boards, the stacks are around 20 feet (6 metres) high and are free standing.

The risks to drivers and pedestrians from falling barrels seems too high, both from direct impact on the cab, barrels bouncing into the cabs and barrels spinning accross the floor warehouse floor.

Is this acceptable in other countries?
  • Posted 17 Feb 2005 16:02
  • Discussion started by rod_s
  • England, United Kingdom
Showing items 1 - 2 of 2 results.
I have since had a reply from the UK Health & Safety people. They say that 10' high or 4 stack layers is normally OK but that in good conditions (presumably beer kegs on good pallets would qualify?) 6 high can be permitted.
Surprisingly an factory equipment suppliers catalogue shows the depot in question with 7 high stacking at around 20+ feet high!
I have suggested they take a look as 8 high is now normal there. In the picture they show a local delivery truck at around 12 feet high and the beer is clearly 10 over the truck roof height - the roof will be translucent fibreglass or thin aluminium sheeting!
I have asked about the bouncing capabilities of beer kegs from height as I believe they will rebound high enough to enter the cab area of a fork truck or can ricochet off the counterweight across the yard - perhaps even taking the gas tank as they go!!!
Any further comments would be most welcome.
Best wishes, Rod
  • Posted 25 Feb 2005 06:07
  • Reply by rod_s
  • England, United Kingdom
I Canada we only stack freestanding to 4 metres, if higher we use racking.
How high to stack is decided by safety first, and productivity second. If product is falling from the stack the root cause is improper stacking or operator error.
Don't worry, I am sure litigation will eventually catch up and solve the problem after so many people have lost their lives and the companies are deemed negligent to safety laws.
  • Posted 25 Feb 2005 05:51
  • Reply by Al_S
  • Alberta, Canada
Alberta Forklift Safety Council
Serious about safety!

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