Discussion:
Ignition System wiring

I am working on a propane GLC040 Yale forklift from the early 90's for a friend of mine. It was a crank , no start and had no spark. I figured out the igniter ( ign.. module) was bad in the distributor. Since it's old and the distributor was worn, I replaced the entire distributor and ballast resistor. Engine starts and runs fine now. My question is about the wiring to the coil. There is a black wire with a red trace that goes to positive side of coil. It has power with the key in the run position. There is also a blue wire with white trace that has 12 v with key on that runs to the resistor. Then a wire leaving resistor to positive side of the coil. Shouldn't the black wire with red trace only have 12 v in the start position? It doesn't make sense that it has 12 v in the run position and also have a resistor wired to it. Any help would be appreciated.
  • Posted 11 Oct 2022 15:09
  • By Mike_Brown
  • joined 11 Oct'22 - 2 messages
  • Maryland, United States
Showing items 1 - 3 of 3 results.
Mike you can not hook the wire for starter at key switch to coil because it will back feed after it starts through the run terminal and start cranking the truck when it is running. You could get the correct switch from the dealer and install. To do what you want to do you could add wire at s post at starter but you would have to install a diode in line from s post to coil to stop it from back feeding when running. You could just take that wire out of the circuit and just wire to ballast and see if it starts good if so don't worry about it.hope l was of help.
  • Posted 14 Oct 2022 09:39
  • By Scott_
  • joined 16 May'21 - 313 messages
  • Pennsylvania, United States
Scott
Thank you Scott. I did find a wiring schematic that shows pin 1 thru 4 on ignition switch. Pin 4 going directly to positive of coil. I wasn't sure if it was only powered while cranking. That being said, I appreciate the help and I think you are right. Also, someone replaced the ignition switch recently with a universal 4 pin switch, probably why it has power all the time. Could I hook the coil wire up at the ignition switch on the same terminal that goes to the starter for cranking?
  • Posted 14 Oct 2022 03:54
  • By Mike_Brown
  • joined 11 Oct'22 - 2 messages
  • Maryland, United States
I will try to answer this question what l remember was Yale used a four wire key switch plug in connecter the key switch was marked one to four the first was battery the second terminal was ignition to coil the third terminal was start for cranking and the fourth terminal was its own circuit that only got current in the crank position so it would apply battery voltage to the coil before the ballast resistor and then the run position would control the ballast resistor. /hope this answered your question
  • Posted 14 Oct 2022 02:24
  • By Scott_
  • joined 16 May'21 - 313 messages
  • Pennsylvania, United States
Scott

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Upcoming industry events …
October 14-16, 2025 - Antwerp, Austria
October 15-17, 2025 - Bangkok, Thailand
November 17-19, 2026 - Luanda, Angola
Latest job alerts …
Davenport, IA, United States
Dayton OH/Cincinnati OH, United States
Philadelphia, United States
Prospect CT, United States
Movers & Shakers
Todd J Doxsee Todd J Doxsee
National dealer development manager, Castle Equipment Company
Sales operations, Heli
Chief financial officer, Cyngn
Executive vice president and chief commercial officer, East Penn Manufacturing
Terberg RT403
Balling, Denmark
Used - Sale
Toyota 3FD100
Yokohama, Japan
Used - Sale
Movers & Shakers
Todd J Doxsee Todd J Doxsee
National dealer development manager, Castle Equipment Company
Sales operations, Heli
Chief financial officer, Cyngn
Executive vice president and chief commercial officer, East Penn Manufacturing
Terberg RT403
Balling, Denmark
Used - Sale
Toyota 3FD100
Yokohama, Japan
Used - Sale

PREMIUM business

Zhejiang UN Forklift Co., Ltd
Manufacturer of IC forklifts, electric forklifts and warehouse equipment.
Global Industry News
edition #1251 - 9 October 2025
In this week’s Forkliftaction News , hydrogen power is a theme as we report on the US marking its 10th annual National Hydrogen and Fuel Cell Day, an initiative to promote the benefits of the clean energy source... Continue reading