Raymond ET-R30TT:
EASI Reach Forklift jerking

I have a 6 month old forlift that gets used roughly 10 hours per week. I have been having an issue with it jerking forward when the forks are roughly 12-15 feet in the air. As I boom the carrage out the forklift all off a sudden jerks forward causing me to pull the joystick backward to counter the movement. This action does not happen everytime but it has hapened probably a dozen times since we got it. I have come close to losing a couple of loads and taking out racking because of this issue. It is a huge safety concern as the forklift is jolting forward on its own!

Has anyone experienced this before or know why it might be happening?
  • Posted 23 Aug 2013 05:29
  • Discussion started by tyler_b
  • Alberta, Canada
Showing items 1 - 15 of 19 results.
edward, i'm going with the 'pivot' because as most of us tech's know... WE are all familiar with the term being that we wind up being the pivotman between the customer and the lift.

just a little off topic humor there... heheh ;o)
  • Posted 26 Oct 2013 21:36
  • Reply by swoop223
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com
depending on the software version in the truck you may not be able to use any functions with the deadman pedal up. There was a change this yr by ANSI. As this is an intermittent problem you should try running the test I believe AO5 for the control handle to see if the travel pot is changing while you are reaching and lifting you may be inadvertantly moving the handle forward while lifting and reaching
  • Posted 26 Oct 2013 11:37
  • Reply by forktech418
  • Ohio, United States
maybe "pivot" would have been a better word than "turn"?
  • Posted 6 Sep 2013 20:09
  • Modified 9 Sep 2013 01:44 by poster
  • Reply by edward_t
  • South Carolina, United States
"it's not rocket surgery"
edward_t - The brand of reach truck isn't sold in the US & I've yet to see a European spec reach truck with a control handle you can actually turn.

US reach trucks are a lot different in design & operation to what us European's & the rest of the world see as a proper reach forklift truck ( apart from the god awful Linde X range with it's pantograph reach system )
  • Posted 6 Sep 2013 01:08
  • Reply by Forkingabout
  • england, United Kingdom
Thanks for all the responses. He ran a couple of tests and said nothing was found, exactly what I thought would happen. I'll have to keep my eye on it and maybe once someone comes for my scheduled maintenance I will get them to check out what everyone recommends.

Thanks again
  • Posted 5 Sep 2013 08:02
  • Reply by tyler_b
  • Alberta, Canada
well forkingabout, what ever you do, don't tell -US- what type of truck and what the error that was cured was... or how it was cured...
lol
Can we -guess- it had to do with wires rubbing on the control handle when it was turned...
  • Posted 5 Sep 2013 07:55
  • Reply by edward_t
  • South Carolina, United States
"it's not rocket surgery"
If you can, try & get a video of the truck playing up for the tech.

Some faults a tech really needs to see / experience it for themselves.

Myself & another tech I work with have discovered a fault on a certain reach truck family which can cause all sorts of odd electrical things to happen & not throw any error codes, it took us a few hours working together to pinpoint the cause but we found then cured the fault.
  • Posted 5 Sep 2013 04:23
  • Reply by Forkingabout
  • england, United Kingdom
Yup, swoop, and the other thing is that you can't trust the truck to troubleshoot itself all the time. The analong tests, for instance, are just "sampling" of the needed resistances/voltages...nothing beats a good Fluke test! I've had reach trucks tilt and even honk the horn intermittently by themselves. No codes from the truck and analog tests looked good...until you hooked up a meter.
  • Posted 5 Sep 2013 03:52
  • Reply by joe_d
  • Texas, United States
Ain't nothing I can't fix but a broken heart and the break of day!
Low on oil eh?
Hehe...that's a first
I was thinking the flux capacitor may have a glitch ; o)

Just kidding of course...

I would pay attention to the control handle and it's circuits and outputs.

Was that tech that came out a raymond tech?
From the description and response you got it doesn't sound like it to me.
There are specific tests that can be run from the maintenance menu that will monitor voltage outputs and should reveal any abnormal signaling from the drive system or handle.

That's the problem with a lot of techs.... if the problem doesn't just jump right out there they don't want to spend the additional time to troubleshoot it.
Ughhhh....
  • Posted 5 Sep 2013 03:36
  • Modified 5 Sep 2013 03:38 by poster
  • Reply by swoop223
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com
For approx. 30 seconds after you step off the deadman pedal you should be able to continue to lift, lower, side shift, tilt and reach, just not travel. This time limit is reset if these controls are used before that 30 seconds. I believe there may be a setting for this in the configure menu. Travel should be the only procedure cut out by not stepping on the dead man. Have the tech visually inspect the short cable going to the control handle. The newer style handles have a seperate cable which can be changed out. Due to the bend in the cable where it connects to the handle it gets cracked and causes signal shorts.
  • Posted 5 Sep 2013 02:12
  • Reply by joe_d
  • Texas, United States
Ain't nothing I can't fix but a broken heart and the break of day!
It's not pulling the forklift forward, it is actually driving forward. I had a service tech come in and look at it last week and he couldn't find anything wrong with it. I'm suppose to inform him if it happens again...
  • Posted 5 Sep 2013 00:51
  • Reply by tyler_b
  • Alberta, Canada
is the mass of the load being extended so fast that when it suddenly stops the load pulls the forklift forward??

if so check relief pressure, and speed settings
  • Posted 4 Sep 2013 11:45
  • Reply by rando
  • Wyoming, United States
machine is 6months old, call the dealership to fix it under warrenty
  • Posted 24 Aug 2013 07:18
  • Reply by patrick_b
  • Alberta, Canada
The commonality here is the control handle.. Have you run the tests on the handle? Is it properly learned?
Thtat the truck moves may also suggest that the brake is not holding properly
  • Posted 23 Aug 2013 14:27
  • Reply by JonG
  • United States
Yes and it's a jerking motion
  • Posted 23 Aug 2013 08:13
  • Reply by tyler_b
  • Alberta, Canada

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