Komatsu FD30H:
Drive Oil

Hi Everyone,
My fork truck has been giving trouble for some time with it's drive. The level is showing fine on the dip stick but the fork truck struggles and sometimes doesn't move forward. The truck works fine in reverse and even some days will work going forward but it's then as if there is a filter or strainer gets clogged up and that then stops it from going forward. I have changed the drive oil recently (oil came out very muddy coloured) but I cant seem to find any filter or strainer to clean, does anyone know where I may be able to find it?

Thanks
  • Posted 11 Sep 2013 22:45
  • Discussion started by paul_d
  • Neath Port Talbot, United Kingdom
Showing items 1 - 1 of 1 results.
well muddy fluid can mean many things
generally if its just dark then you just change it and clean the sump screen and change the filter.
Now if its muddy as in dark brown and exceptionally thick or has visible material in it then you have bigger problems usually pertaining the clutch packs. Now the sump screen is generally located in the lower hose outlet on the base of the transmission. It will be part of the fitting that the hose attaches to. You will have to drain fluid, remove hose and if fitting is removable by either bolts or just unscrewing remove that and there should be a screen in or attached to it. Usually if this is clogged it will cause travel issues but usually in both directions as it is not picking transferring fluid properly and can cause air to get in the line.

Now what i would do once you clean that
get a pressure guage and check
-the clutch pressure
-main pump pressure
-fwd and rev clutch pressures

if these pressures are too low you'll have found your problem.
Being that it comes and goes its hard to say what it may be.

as for testing ports and pressures you'll have to revert to the service manual for these.

good luck
  • Posted 12 Sep 2013 01:38
  • Reply by swoop223
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com

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