Hyster E60XM-33:
Code 23 then 24

We have a truck with codes 23 and 24. no drive hyd ok. all contactors have been replaced with known good. motor was jumped. knowen good traction card was used. all rec's were changed all snubbers changed. caps tested. has any one every seen this code go this deep??
  • Posted 9 May 2012 03:14
  • Discussion started by Jan_Haayer
  • Nova Scotia, Canada
Showing items 1 - 4 of 4 results.
This may be a long shot but last year I had a very similar problem. Code 23 and 24 intermittently at first then happening every time.

The problem turned out to be a faulty accelerator micro switch. (1MS I think) It clicked solidly and I think I had already checked it with a meter. The voltage was very close to battery volts but there ended up being a 3 or 4 volt drop across the switch. This would have been enough to pull in a contactor on many systems but the EV100 picked it up as a fault and coded 23/24.

Good luck with it.
  • Posted 13 May 2012 05:41
  • Reply by lumberjack
  • Maryland, United States
code 23 and 24 are related to the contactor coil circuits on the fwd and rev circuits.
since you have replaced all the contactors i guess we can rule out the fwd/rev coils being the problem.
I would double check the wiring between the fwd/rev coils and the pb4 and 5 connections on the card. Also i've found when there are connection issues between the card and the components on the control panel it sometimes can be found in the connectors themselves.
you can take a small pair of needlenose pliers and remove the plugs on the control card, take the needlenose pliers and go into the socket on the card and put a slight twist on the pins to improve connection. DO NOT twist them alot, but just enough to help make a better connection.
Also you can remove the 2 center filter rec's on the spiderblock and check the choke coil wire connection behind this, there will be a lone screw where 2 white wires connect in the choke coil circuit, make sure this screw is tight and holding the wire down securely.
  • Posted 9 May 2012 20:55
  • Modified 9 May 2012 20:56 by poster
  • Reply by Jplayer
  • North Carolina, United States
John Player Jr
_________________
LiftOne, LLC
Charlotte, NC
Email: jplayer@liftone.net
Do you have a ev100 manual? If not search "ge ev100 manual"
  • Posted 9 May 2012 12:14
  • Reply by mrfixit
  • New York, United States
This is a Hyster E60 XM f108v13408v
  • Posted 9 May 2012 03:16
  • Reply by Jan_Haayer
  • Nova Scotia, Canada

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