Discussion:
Cat F30 Drive stops

Cat F30 Serial 5DB 1990 model. The line controller drops out at slow speed. The drive motors will run fine at full throttle. This is a lift I bought at a salvage yard and I am trying to repair. I had to replace the accelerator pedal sensor and all the diagnostics tests pass. I noticed in post http://www.forkliftaction.com/forum/thread.asp?trid=2791 that the current limit can be set. Does anyone know how I can check/set the current limit for slow speed operation.

Any suggestions on what to check or test would be welcome.
  • Posted 17 Nov 2009 02:20
  • Discussion started by tony_w
  • Alabama, United States
Showing items 1 - 11 of 11 results.
Hi, Did you finally fix your cat F30? Mine does the same--moves very slow and does not pull in the high speed contact. Battery is new. Thank you for any info.
Farmhouse
would you know what the reason is for a code A ,is on a cat f30 machine I have no info on this machine my truck moves very slow and does not pull in the high speed contact.
  • Posted 26 Mar 2017 07:04
  • Reply by patirv
  • Massachusetts, United States
made a mistake. i told you to check pin P2-6 this is not, the correct is P2-15.(B- to line coil)
and Sorry about my english...
  • Posted 21 Nov 2009 08:07
  • Reply by roldann
  • nuevo leon, Mexico
assumming that all the wires are connected at their right place. i still think the card is not doing its job, since it is cutting the volt. to contactor coil (B-) and not displaying a failure code.
the card is working even if line contactor is out, for me is a normal "behavior "cause card and input devices are on by key sw.(key sw. is connected before contacts of cont.line). dO you have the wiring diag.?
if not, a can try to scan it for you. So you make sure about wiring
  • Posted 21 Nov 2009 08:02
  • Reply by roldann
  • nuevo leon, Mexico
Blown out the motors with air hose. The resistance from frame to motor leads 1.2 megaohm. Also 1.2 megaohm from heat sink to frame. Battery voltage at rest is 38.4 volts. I have the lift on trailer in my garage and cannot extend the mast fully. I have the lift jacked up so the the drive spin freely. The voltage at the fuses with accelerator at maximum is 35.4 volts. I disconnected all the connectors from the controller board and sprayed them with contact cleaner. No help, problem still there.

One interesting item is the controller board stills works after it drops the main relay. The motor relay will still energize when you press the accelerator and if you hold it at max the bypass relay will energize about a second later. The motors are not turning because the main relay is not energized.
  • Posted 20 Nov 2009 13:01
  • Reply by tony_w
  • Alabama, United States
-MAY-be... have you blown the brush dust out of the drive motors? and checked for shorts to frame on all the power cables and controller heat sinks?
what is battery voltage at rest, -and- when you dead head the lift all the way up, what does the voltage with a load drop to?
  • Posted 19 Nov 2009 21:18
  • Reply by edward_t
  • South Carolina, United States
"it's not rocket surgery"
Connections to relay are good. When it stops the pin on the controller boards goes to 36v, when running the pin is 0.9v. Battery voltage at the fuses is 36.4v with motor running. The lift sat outside in the weather for several years. The problem is getting less repeatable with time. So maybe the current in the drive motors is fluctuating and the scr circuit is detecting this and feeding the info back to the controller board. As I run the motors more the brushes make better contact and problem happens less. It only does in the slow speed mode. It never stops when the bypass relay is energized.
  • Posted 19 Nov 2009 13:31
  • Reply by tony_w
  • Alabama, United States
cheking first the wires from locgic card to contactor coil
  • Posted 18 Nov 2009 11:41
  • Reply by roldann
  • nuevo leon, Mexico
i would make sure to have a good battery (doing a relife test). contactor coil (doing a pulling test) and also check the driver output from logic card, directly from pin p2-6 by using a voltmeter.
  • Posted 18 Nov 2009 11:39
  • Reply by roldann
  • nuevo leon, Mexico
No the dash readout still reads 9. The line controller relay opens and you have to turn off and back on to reset.
  • Posted 17 Nov 2009 08:55
  • Reply by tony_w
  • Alabama, United States
don't you get a code on the dash when it stops running?
  • Posted 17 Nov 2009 08:50
  • Reply by edward_t
  • South Carolina, United States
"it's not rocket surgery"

Post your Reply

Forkliftaction.com accepts no responsibility for forum content and requires forum participants to adhere to the rules. Click here for more information.

Having trouble using the Discussion Forums? Contact us for help.

SMV (Konecranes) 4535TB5
Balling, Denmark
Used - Sale
TCM FD115-3
Yokohama, Japan
Used - Sale
Global Industry News
edition #1234 - 12 June 2025
As a journalist focussed on the materials handling sector, it is difficult not to notice the regularity of news stories that detail injuries to – or worse still the deaths of – forklift operators... Continue reading
Fact of the week
The Michelin Guide with its star rating system originated in France in 1900. The guide was created as a marketing tool to encourage more car travel and consequently increase the demand for tyres. It initially contained maps, tire repair instructions, and lists of restaurants, hotels, and mechanics.
Latest job alerts …
St. Louis, MO, United States
Jefferson, WI, United States
Johnston, IA, United States
UN Forklift FBR25NQC3
HANGZHOU, Zhejiang, China
New - Sale
Rail King RK330
Coraopolis, Pennsylvania, United States
New - Sale
Your Focus
Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025