Discussion:
Bad BDI?

Battery meter goes from 100% to 0% in a few hours. I had the Battery tested by the battery distributer with a load bank. Battery tested good. When I put it on charge, the meter comes back up to 100% in less than an hour. When it goes to 0%, the battery volts are still ok. possible bad battery discharge indicator?
  • Posted 28 Jun 2011 04:20
  • By FF81
  • joined 13 Aug'09 - 15 messages
  • New York, United States
Showing items 1 - 1 of 1 results.
you can not tell anything by the battery meter, like that.
you will need to read the batteries voltage at rest and at full lift hydraulic stall, both when first off charge (maybe 15 minutes of operation) and when the truck's meter starts to drop.
then we will get you to read each cell's voltage and Spec Grav.
in real life, a 5 or 6 hour operational shift per 24 hours (with 8 hours charge and 8 hours cooling off) is about all that can be expected with a nearly new battery. It might be worth noting also that just because a battery tested "good" yesterday, is no reason to be sure it is good today.
ALSO, when you say "the battery volts are still ok" how do you know they are "ok" and what is"ok" to you?
  • Posted 28 Jun 2011 05:16
  • Modified 28 Jun 2011 05:17 by poster
  • By edward_t
  • joined 5 Mar'08 - 2,334 messages
  • South Carolina, United States
"it's not rocket surgery"

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Crown WP302020
Braeside, Melbourne, Victoria, Australia
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Aichi SR18A
Yokohama, Japan
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Crown WP302020
Braeside, Melbourne, Victoria, Australia
Hire
Aichi SR18A
Yokohama, Japan
Used - Sale

PREMIUM business

Hangzhou Manforce Material Handling Equipment Co., Ltd
Specializing in Nichi and conventional forklift products, we create significant value for all our partners!
Global Industry News
edition #1256 - 13 November 2025
Automation is a key theme in the stories we have in this week’s Forkliftaction News ... Continue reading
Editorial calendar - planned features
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HANDLING GOODS IN THE COLD
LOADING/UNLOADING FREIGHT
BROWNFIELD AUTOMATION
FORKLIFT ATTACHMENTS
BATTERY AFFORDABILITY AND LIFETIME
FORKLIFT SAFETY