Discussion:
1992 bendi manual

hi all,my boss has a 1992 bendi truck,i think its well past its sell-by-date,but he wants it up and running,does anyone on here have a repair manual which i could have a look at please,the problem is,when you press the pedal to go,theres nowt and the truck lurches forward for a second then stops,also at the same time as the lurching forward theres a huge spark comin from under the seat,all help would be gratefully accepted........
  • Posted 30 Mar 2012 01:48
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
Showing items 1 - 17 of 17 results.
yes mate its.......jason"dot"keelingatairandground"dot"com....
  • Posted 25 Apr 2012 19:32
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
jason"dot"keeling@airandground"dot"com......thanks for that...any info at all will be a help,my manager is working on it with me at the momoent and hes an ex-raf hercules electrician,so hes pretty good with things like this,as appposed to me who isnt...kind regards from rain soaked england
  • Posted 25 Apr 2012 17:13
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
What is yiur email I will send it to you when I find it.
  • Posted 25 Apr 2012 15:15
  • By BobTheForklift
  • joined 25 Apr'12 - 8 messages
  • California, United States
send me pics trevorb at solutionmhe dot com see if i can find anything
  • Posted 24 Apr 2012 23:15
  • By trevb
  • joined 10 Jan'12 - 157 messages
  • avon, United Kingdom
monday is the longest day
hi guys,thanks to all who sent me files to look over,alas none of them are the same as this truck,im going to try and get some photos on here asap to try and aid diagnosis...thanks to all
  • Posted 24 Apr 2012 21:37
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
i anna been lazy fella,i dont know what im looking for,goin in completely blind,hoping to stumble across the solution.......next problem is,my machine doesnt have any sort of digital dial where there should be a fault code.......
  • Posted 5 Apr 2012 21:46
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
thanks......jason"dot"keeling@airandground"dot"com
  • Posted 5 Apr 2012 19:08
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
if you google "general electric ev100" you can get most of the information you need to work on the system itself.
Things such as this: hxxp://w w w.fsip.biz/Documents/EV100LX%20Instructions%20with%20EV200%20Supplement.pdf

of course correct the x's in the beginning and remove the spaces between the w's to make the link workable but that is just one doc i found on the EV100LX with EV200 supplement. There were other links as well. Theres plenty of GE EV information out there if u look for it. Just do your research, dont be lazy ;oP
  • Posted 5 Apr 2012 07:41
  • Modified 5 Apr 2012 07:44 by poster
  • By Jplayer
  • joined 12 Apr'07 - 407 messages
  • North Carolina, United States
John Player Jr
_________________
LiftOne, LLC
Charlotte, NC
Email: jplayer@liftone.net
have pdf ev100 bits e mail me trevorb at solutionmhe dot com will send to you
  • Posted 5 Apr 2012 07:31
  • By trevb
  • joined 10 Jan'12 - 157 messages
  • avon, United Kingdom
monday is the longest day
you need to write your email w/ the word "dot" in place of "."
Example: J_CFORKLIFT@YAHOO "DOT" COM
  • Posted 5 Apr 2012 05:26
  • By 7777
  • joined 8 Mar'11 - 649 messages
  • New York, United States
thanks for the assistance. JCFORKLIFT@gmail.COM
sorry bout that fella......my work e-mail is [email address removed] many thanks
  • Posted 5 Apr 2012 01:33
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
email?
  • Posted 4 Apr 2012 20:04
  • By 7777
  • joined 8 Mar'11 - 649 messages
  • New York, United States
thanks for the assistance. JCFORKLIFT@gmail.COM
hi there,it does bang forward and backwards,you dont have to switch it on and off again,you just have to keep pressing the pedal again and again,alsocan you explain what the rec's are please,and i can get straight on them.....thanks to all
  • Posted 4 Apr 2012 17:08
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
If it bangs forward (or reverse), then PMTs on you (shuts down), do you have to shut the key switch off then on again? If so possibility of #2 rec not being any good.
  • Posted 4 Apr 2012 04:15
  • By 7777
  • joined 8 Mar'11 - 649 messages
  • New York, United States
thanks for the assistance. JCFORKLIFT@gmail.COM
..its 1992,be2056 translift bendi truck,serial number"TL3346"..cant tell you anything else from the plate...i cant seem to upload a pic on here so i could e-mail a pic to anyone who needs one.all help would be gratefully received.
also im no electricity but my manager is,can you explain what the rec's are please guys,and i will get them checked out asap......thanks guys
  • Posted 2 Apr 2012 23:55
  • Modified 4 Apr 2012 00:54 by poster
  • By oldiguana
  • joined 3 Nov'11 - 9 messages
  • staffordshire, United Kingdom
yep more information might be helpful here
model number
serial number
what control system is in it (i'm betting EV100)

as for the huge spark under the seat? i'm confused but every bendi i've seen theres a battery under the seat/hood. You may be seeing the spark from the contacts breaking and the flash reflecting through holes where the hood hinges are in the counterweight area in the rear.
but yes, the lurching could be a hung up 1rec but that usually triggers a fault code.
I'd check the contactors and make sure none are welded shut first. The 1A contactor can cause this problem if its welded shut, the system will try to start and run and when it sees the 1A closed it will trip out because the 1A is pulled in before expected, and open the directional contacts causing the big flash.
These trucks are notorious for burning contacts up, especially if the battery is in bad condition or discharged too much.
THEN you can go to the panel and check the rec's.
  • Posted 30 Mar 2012 13:15
  • Modified 30 Mar 2012 13:18 by poster
  • By Jplayer
  • joined 12 Apr'07 - 407 messages
  • North Carolina, United States
John Player Jr
_________________
LiftOne, LLC
Charlotte, NC
Email: jplayer@liftone.net
any fault codes on bdi display? lurching is usually rec unit think its rec 1 what model is it where is the control gear , in counterweight or under seat ? is controller ev100? is battery ok no links broken etc, prob find some info for you
  • Posted 30 Mar 2012 07:04
  • By trevb
  • joined 10 Jan'12 - 157 messages
  • avon, United Kingdom
monday is the longest day

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