First-time post!
The mast tilt and side-shift pump on my elderly ERP035 stopped working last week, and I'm hoping to diagnose (and fix?) the issue before shelling out for a spendy on-site tech visit.
This old lift has exhibited erratic behaviors for a while. Occasionally the none of the drive or hydraulic functions respond, but usually return once I turn the key on and off. Battery voltage is good, and holds up relatively well. I had a forward/reverse switch failure last year that I first thought was in the switch itself, but was resolved (after a new switch didn't fix the problem) by replacing the traction control module. When I first acquired the lift, I believe the main lift pump only ran when I was actively raising or lowering the forks, but shortly after I got it the main pump started running continuously unless I'm out of the seat.
Starting last week, the mast tilt and side-shift pump stopped operating. The control solenoids do engage when I manipulate the controls, but the pump (separate from the main lift pump) does not energize. I opened the compartment housing the solenoids under the RH flooboard, sprayed them thoroughly with contact cleaner, and gave them a quick buff with emery paper, but the pump still doesn't come on. The fuses associated with the tilt solenoids appear intact (but I haven't confirmed with a VOM).
I don't have a way to check codes, but can trace circuits with some guidance. The only maintenance/repair manual I have is for a later model ERP030-040 TFN, dated 1997. My lift is definitely older.
What would be my next diagnostic steps given minimal specialized equipment? My gut says the fault is electrical, not hydro-mechanical. Before I start searching for a used tilt pump control card, what should I be checking? Are there any simple cut-outs, breakers or fuses I should be examining? I'm not sure that the circuit diagram in the repair manual I'm referencing is that relevant for this older machine. But it's my one-and-only, and I can't operate without it (nor can I afford a more reliable replacement).
Thanks in advance for the wisdom of the crowd!
Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.
If you are having trouble using the Discussion Forums, please contact us for help.