Raymond 8210:
Wire harness install - tiller handle

Good morning guys,

Been following for a little bit, first time post.

Working on a 19' Raymond 8210 pallet jack. Getting a E152 error code. Found some damaged wires in the harness running down through the tiller handle, damage is right at the big spring area. I have a complete handle off a 20' model, this harness has wire loom in that area. I was able to remove the donor harness but I had to knock the pin out, remove the spring, separate the handle and then take the harness out (the connectors at each end are too big to pass through).

Is there a trick or other procedure to install this harness in the other machine without knocking the pin / spring out? I can always cut one end off of the damaged harness and remove that one, but installing the new one looks tricky without separating the handle.

Thanks!
  • Posted 26 Jan 2024 02:51
  • Discussion started by Inane222
  • Kentucky, United States
Showing items 1 - 2 of 2 results.
Code Title CAN Bus Communication Error
Operator Display E152
System Response No truck function active.
Alarm Sounds No Reason VM has not seen TA heartbeat, TA heartbeat has gone into pre-operational mode more than 3 times in 5 seconds, or TA has been unresponsive since power ON. Bad connection or terminal crimp or a damaged wire between the TA and VM. Check for low battery voltage. Check that battery parameters are set correctly.
How to Clear Check the battery voltage and connections. Verify battery parameters are set correctly. Examine the VM, TA, and related wiring. Repair or replace as needed.
https://forkliftmanual.com/forklift-manuals/raymond-8310-pallet-truck-manual
  • Posted 15 Jun 2025 08:02
  • Reply by marksmith
  • United Kingdom
forkliftmanual.com
Un pin the connector at the Vehicle manager. Should only be 4 wires to un pin. Take a pic of where the wires go. The white lock just pushes out.
  • Posted 12 Apr 2025 01:48
  • Reply by whoknows
  • Ohio, United States

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