Raymond 102T-F45L:
Raymond 102t-f45

Raymond 102t-f45 pallet jack has good battery and traction controller good but will not power on. Has power at switch.
  • Posted 25 Sep 2014 09:07
  • Discussion started by TheJoe
  • Ohio, United States
Showing items 1 - 15 of 15 results.
Oh, the contacts were all melted. Had to replace it. Once the silver contact tips gets melted away to the copper base, it will just continue to stick and give you the same problem.
  • Posted 21 Mar 2015 04:35
  • Reply by Mercanyin
  • Arizona, United States
I have had this happen before and the lift solenoid is stuck closed. Tap on the solenoid to see if you can get it to open up.
  • Posted 19 Mar 2015 01:10
  • Reply by forktech418
  • Ohio, United States
I just replaced the forward reverse contactor in this PE3000. The reverse set was completely fused when it came to me. Crown doesn't make a contact kit anymore, had to buy a new forward reverse contactor. 200$, not so bad for something that lasted 20 years, this machine was manufactured in december of 94.
  • Posted 10 Oct 2014 12:10
  • Reply by Mercanyin
  • Arizona, United States
yeah, engineers are so smart... lets use a vibrating part as a terminal strip to save money on 8" of wiring! i bet someone got a promotion for that glorious idea!!
  • Posted 10 Oct 2014 11:02
  • Reply by stam
  • Ontario, Canada
Lol Stam, I'm looking at my crown PE3000 series pallet jack, has the same setup for the horn b- to the ETAC Card. Wish I could post pictures.
  • Posted 10 Oct 2014 10:46
  • Reply by Mercanyin
  • Arizona, United States
check your wiring, make sure etac is plugged in and ohm out cabeling from etac card to traction controller. red wire on etac card comes from your keyswitch, black wire goes to battery negative. green and white are can bus into traction controller.

i have had a broken wire on the horn cause this before... they use one of the horn spade terminals to bridge b- to the etac card... stupid. (wire #40 should have 2 wires into horn terminal)
  • Posted 10 Oct 2014 10:27
  • Reply by stam
  • Ontario, Canada
Start checking for loose connections/broken wires then. Does this truck have an ED Contactor? (Electrical Disconnect) When you turn the key on it powers up the coil on the contactor and the contactor pulls in and powers up the rest of the truck.

Raymond Pallet Jacks controllers steadily blink one blink every second then that is normal with no faults. If it blinks 7 times rapidly, pauses then blinks 3 times rapidly and repeats. That is a fault.
  • Posted 10 Oct 2014 09:36
  • Modified 10 Oct 2014 09:39 by poster
  • Reply by Mercanyin
  • Arizona, United States
Just checked the 2 glass tube fuses and the one inline fuse and those are all good.
  • Posted 10 Oct 2014 09:19
  • Reply by TheJoe
  • Ohio, United States
Check your fuses!
  • Posted 7 Oct 2014 01:25
  • Reply by Mercanyin
  • Arizona, United States
There is just the red rocker switch and turnkey. No keypad on this one.
  • Posted 29 Sep 2014 02:23
  • Reply by TheJoe
  • Ohio, United States
How are you turning it on? Does it have a keypad on the back of the handle?
Red rocker switch is epo. If keypad fitted usually #1 then green button will turn it on unless someone added a pin #.
  • Posted 28 Sep 2014 14:18
  • Modified 28 Sep 2014 14:38 by poster
  • Reply by stam
  • Ontario, Canada
Raytech I will check the min/max voltage and get back with you. thank you
  • Posted 28 Sep 2014 11:46
  • Reply by TheJoe
  • Ohio, United States
Forkdoc the lcd on the handle will not even power on to show any fault codes. Only thing it does is the traction controller has a steady blink and there is power to the key switch.
  • Posted 28 Sep 2014 11:04
  • Reply by TheJoe
  • Ohio, United States
How do you know it has a good traction controller?
Use your voltmeter with the Min/Max...turn on truck, does the min voltage go under 19 volts for a split second?
  • Posted 28 Sep 2014 08:08
  • Reply by EasiTek
  • Ontario, Canada
is lift showing any fault code? this problem usually goes with E115. pc contactor is burnt.
  • Posted 27 Sep 2014 21:53
  • Reply by forkdoc
  • New York, United States

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