Discussion:
Rack clearence

Got some issues with the company i work and train for. Pallet of stock they are stacking in the racks are getting higher.Currenly we have pallets of wine coming into the warehouse 5 layers high. When staking these into the racking (30feet high) the company is saying that the racking clearance they work to is a 1 inch clearance and they wonder why damage is occuring.This only allows the driver a half inch lift to input and retrieve out the location. I cant find anywhere which stipulates what the recommended clearance should be.

Can anyone help.
  • Posted 23 Oct 2008 02:42
  • Discussion started by ZZJASEZZ
  • BUCKINGHAMSHIRE, United Kingdom
RTITB F.L.T/MHE INSTRUCTOR/MANUAL HANDLING INSTRUCTOR.
Showing items 1 - 14 of 14 results.
Sema as somebody has mentioned are your best guide on that. They are very specific as to allowances needed.
  • Posted 13 Mar 2009 21:17
  • Reply by Normandy
  • Co. Cork, Ireland
Go to your boss and tell him you need 6" to be safe then shut up and let him talk first.A stupid manager will get someone hurt or killed. Go over his head if you have to. In fact it sounds like you have a real issue with poor management. I am sure some kid's father or mother in your warehouse would be glad you did :)
  • Posted 8 Mar 2009 16:47
  • Reply by Raymond
  • Kentucky, United States
Thanks for your replies. Well its like beating your head against a brick wall ive expressed my concerns to management and the H&S reps and also have a copy of an email i have sent to all concern so think ive coverd myself. Just waiting for an accident now we have had a few occassions of near missis next time maybe wont be so lucky...
  • Posted 7 Mar 2009 22:33
  • Modified 7 Mar 2009 22:35 by poster
  • Reply by ZZJASEZZ
  • BUCKINGHAMSHIRE, United Kingdom
RTITB F.L.T/MHE INSTRUCTOR/MANUAL HANDLING INSTRUCTOR.
Hi ZZJASEZZ,

Your meassage to management should be:
1. From 25 feet a bottle or box of bottles will be travelling at 40 km/h when it hits a person in the head;
2. From 30 feet a bottle or box of bottles will be travelling at 45 km/h when it hits a person in the head - in both these cases it could cause death!
3. A 1" clearance dramatically slows the speed at which pallets can be placed and removed from racking, thereby reducing forklift producrivity dramatically and increasing costs. with a 150 mm clearance a FL driver can drive in in one fluid movement;
4. The damage resulting from such a low clearance adds to costs and reduces profits; and
5. If there is an incident and someone is injured as a result of the less than safe clearance HSE will prosecute them heavily for failing to ptovide a safe system of work.
  • Posted 6 Mar 2009 23:57
  • Reply by John_Lambert
  • Victoria, Australia
Better to strive and experience all life's colours from pain to ecstasy than to exist in a grey life
Hi ZZJASEZZ, what you need is a copy of the SEMA code (storage equipment manufacturers association) This will give you all the weight ratings and spacings
  • Posted 3 Mar 2009 19:24
  • Reply by MaxaM60
  • Bristol, United Kingdom
Instructor, ITSSAR Cat' 4 Tutor
Thanks for your replies on this one and most of what you have stated Andrew is what i have found out for myself from other websites. Thing is we are not talking about a two bit company and only the other week a driver tipped a wine pallet from 25 ft. Luckily enough there was no one in the opposite aisle other wise there would have been a fatality. The driver lifted the pallet up just an inch as what is required but didn't notice that the middle strut of the pallet was slightly damaged and hanging down. On retrieving the pallet his forks came out the pallet about 8 inches and the pallet broke underneath on the weaker under strut of the pallet.
  • Posted 26 Feb 2009 16:54
  • Reply by ZZJASEZZ
  • BUCKINGHAMSHIRE, United Kingdom
RTITB F.L.T/MHE INSTRUCTOR/MANUAL HANDLING INSTRUCTOR.
Sorry I am a bit late getting to this but just saw it. I have designed and sold rack for over 30 years both in the UK and USA. 6" Clearance between top of pallet and underside of beam is standard. I would go down to 4" if it was a slow operation or there was some kind of vertical selector.
To do it on less than this is ridiculous and totally unsafe. Especially with a product that is A. breakable and B.? of high value?
I would also venture that the Warehouse Management are violating U.K. Health and Safety regulations by requiring that drivers operate in an unsafe manner that endangers them.
Report them.
  • Posted 26 Feb 2009 12:31
  • Reply by andrew_j
  • Florida, United States
You need to go back to the lift equipment supplier for their recommended minimum lift off required. The CSA A344.1 standard refrences the reader back to the equipment vendor.
  • Posted 6 Nov 2008 23:47
  • Reply by SafeRack
  • Ontario, Canada
RACK SAFETY, MAKE IT A WAY OF LIFE FOR EVERYONE
VISIT ANOTHER SITE USING REACH TRUCKS.... OR GET THE BOSS TO DRIVE THE TRUCK
  • Posted 26 Oct 2008 22:49
  • Reply by DAMO
  • DUBLIN, Ireland
agreed kev but i cant find any where that states it in black and white

was`nt even mentioned on instuctors course
  • Posted 26 Oct 2008 22:15
  • Reply by ZZJASEZZ
  • BUCKINGHAMSHIRE, United Kingdom
RTITB F.L.T/MHE INSTRUCTOR/MANUAL HANDLING INSTRUCTOR.
hold on. where does the damaged stock go to ,the man how build the racking !!!. 1 inch clearance is too tight for the average reach truck driver. a slightly damaged pallet will hank and the lot could come down. 4 or 5 at least i would say
  • Posted 26 Oct 2008 22:05
  • Reply by kevin_k
  • dumfriesshire, United Kingdom
Reach Truck..
  • Posted 23 Oct 2008 15:26
  • Reply by ZZJASEZZ
  • BUCKINGHAMSHIRE, United Kingdom
RTITB F.L.T/MHE INSTRUCTOR/MANUAL HANDLING INSTRUCTOR.
There is a Rack Manufacturers Institute. You can try mmh dot com and see what you can find there or mhia dot org. See if you can find the info you are seeking.

Danny
  • Posted 23 Oct 2008 10:51
  • Reply by dan_m
  • Ontario, Canada
Constantly Lifting The Standard!
Hi z... are u using narrow aisle trucks ???or reach
  • Posted 23 Oct 2008 07:12
  • Reply by DAMO
  • DUBLIN, Ireland

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Architect Gustave Eiffel originally submitted his design for the Eiffel Tower to Barcelona but the city rejected it for aesthetic reasons. As we know, he had more success in Paris, however, his plan was far from popular at the time.