Discussion:
Hard plugging

I've got a SP3400 that travels and plugs no problem in reverse but when you try to plug from going forward it slams into reverse violently. I do not have a way to read codes, but wouldn't this be the traction controller? Which one is that on this unit?

Thank you in advance for the help!
- Forklift Guy
  • Posted 25 Oct 2017 05:59
  • By CurtisK
  • joined 25 Oct'17 - 1 message
  • Washington, United States
Showing items 1 - 3 of 3 results.
^^^ Yes... you will need the service terminal for final set up on the steer FB encoder.

If you are going to do it yourself or even if you are going to farm it out... Help yourself (or the tech you call in) and hose the 2 dowel pins in the drive unit mounting weldment down with Aerokroil (or a good penetrating oil) a day or so before tearing it down.

Be safe! Like mentioned above, a lot of spots for crushed broken bones when doing this repair.
  • Posted 27 Oct 2017 00:37
  • By chevotaman
  • joined 28 Feb'14 - 112 messages
  • Texas, United States
It's all just nuts n' bolts.
^^^^^^ this guy is correct. I actually hate putting those bearings in....many opportunities to get hurt on this one. Call in a Crown tech for this. Plus, after the job is done, you need the service terminal to index the feedback encoder
  • Posted 26 Oct 2017 23:47
  • By Ifixit
  • joined 30 Jan'17 - 174 messages
  • Pennsylvania, United States
You can get the codes off SP's without the service terminal. Just power up and push the left toggle on dash once and it will bring up most recent code. then push right and each time you push right it will go back in order to the oldest code. Up to 15 codes stored. The only thing you need the service terminal for is clearing fault codes, advanced set ups/truck options and calibrations.

The violet "slam" when attempting to plug is most commonly not an electrical issue. Most likely a blown upper steer bearing. With the slop in the bearing the drive unit will slightly tip when changing direction and cause the motor armature to hit the stator and lock up. If this is not corrected it will eventually destroy the motor. The bearing is pretty cheap and not to technical to replace, just somewhat labor intensive if you have not done one (or a few) and figured out the shortcuts and tricks to save time/labor.
  • Posted 25 Oct 2017 07:18
  • By chevotaman
  • joined 28 Feb'14 - 112 messages
  • Texas, United States
It's all just nuts n' bolts.

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Hangcha CBD15
China
Used - Sale
USD1,600
SMV (Konecranes) 33-1200C
Balling, Denmark
Used - Sale
Upcoming industry events …
October 29-31, 2025 - Marina Bay Sands, Singapore
November 26-27, 2025 - Budapest, Hungary
April 8-10, 2026 - Jiangsu Province, China
Upcoming in the editorial calendar
WIRELESS CHARGING
Aug 2025
MANAGING MIXED FLEETS
Oct 2025
Global Industry News
edition #1243 - 14 August 2025
In this week’s Forkliftaction News , we look at more financial reports with one major producer recording a “significant” decline in Q2 bookings to report an operating loss of USD8.5 million, while another had a strong quarter “despite increased trade tensions and a challenging geopolitical landscape”... Continue reading
Clark names Hawaiian dealer Dallax, TX, United States
Movers & Shakers
Dwight Klappich Dwight Klappich
Strategic advisor, Roboteon
CEO Americas, Hai Robotics
Executive director, NT WorkSafe
Chief executive, Logistics UK
Fact of the week
The black box flight recorder was invented by Australian scientist David Warren in the mid-1950s. While initially met with indifference in Australia, his invention gained international recognition, particularly in the UK, and is now a mandatory piece of safety equipment on all commercial aircraft.