Discussion:
Fertilizer Application

Job. - To move 5000X50kg bags to mixing machine per day
6 feeding points
1400X1500mm cross way, 18 bags per pallet.
278 (approx) feeding times for Forklift per shift (10 hours)

So 27 (approx) Feeding runs per hour (Transport from storage area to feeder is below 1min)

1) I am planing on using 01 NISSAN 2.5 Ton Diesel trucks for the above feeding propouse. can it handle the work capacity / load ?

2) for the out put from the mixing to be handled by a 2.5 ton and to be stacked 02 heigh or loaded to be transported. (Loading run/stacking run less than 1min)

3) is a electric truck sutable for such application since there will be lot of breaking/stoping (AC regenerative) and long runing hours ?
Will the dust get into the electronics ?
Battery life ?
but the fuel cost ? meantinence ? (Electric is cheaper ?)

Will 02 Diesel trucks(New) able to handle the work load (using good FL operators) ?

Any sugestions considering the above application ?

Thank you
  • Posted 1 Dec 2010 03:58
  • Discussion started by nuwan_s
  • Colombo, Sri Lanka
Showing items 1 - 7 of 7 results.
Instead of carrying bags, empty the bags in an attachment fixed on the forks and use it to dump about 3 ons at a time, use a larger capacity forklift

attachment details
http://www.toolfetch.com/fork-truck-attachments-ves-d-33-hd.shtml
  • Posted 6 Jan 2011 23:15
  • Reply by atul_j
  • Sharjah, United Arab Emirates
Atul Joshi
+919979867065
atuljoshi@live.in
You would need to confirm that with your Nissan representative. Give him the dimensions of teh bag & maximum weight, etc etc
  • Posted 2 Dec 2010 21:13
  • Reply by johnr_j
  • Georgia, United States
Dear John,
The Bulk bag is also on the cards, can the 2.5 ton handle a 800-1000kg bulk bag due to dementions on the bag ?
  • Posted 2 Dec 2010 19:52
  • Reply by nuwan_s
  • Colombo, Sri Lanka
I am not familarir wit hthe Cool tyre concept but sounds like it might provide shock absorbtion. In North America the soft inner core tyre we call "Super Soft" made by Main Tire co in teh state of Maine are very common. In your area they might be referred to as elastic tyres.
Your biggest issue will be "corrosion" the fertilizer dust on the floors will be kick up in the air by the forklifts tyres. and settle all over the forklift & humidity will make it stick like glue to the forklift. Like I stated before, grease & lubricate, clean or replace the engine air filter often, inspect the brake system periodically - meaning remove the front tyers & brake drums the fertilizer dust will get in there & deterioate the cables &, springs & linkage. Wash teh unit down thoroughly. Get advise from your dealer on how to wash the unit down - there are a lot of electronic devises on todays forklift & moister can harm them. Make cert all celectrical connectors & exposed terminals are thoroughly grease with a diaelectric grease (non conductive ).
Dust prtect will help but corrosion protect will be better
  • Posted 2 Dec 2010 14:06
  • Reply by johnr_j
  • Georgia, United States
Thank you John for your reply.
Im plaing on going for the Dust specification
Over head exanst mufler (So exhaust will not create more dust)
And there is a Cool tyre called Airboss tyres (solid tyre with holes gone horizontaly so it will absorbed shock)
Any idea about the Airboss tyre wear pattern ? are they good ? (Just saw on the brochure)

And as for maintenance will i need to keep a spare radiator for the job ?

What would be the problem areas when it comes to maintenance that i should be aware of ?
  • Posted 2 Dec 2010 13:42
  • Reply by nuwan_s
  • Colombo, Sri Lanka
The Nissan will work just fine as any lift truck in your application. Being in a fertilizer enviroment means you will have a lot of maintanence issues no matter what brand you use - the dust get into everything. Have the unit PM very frequently - oil, grease, filters, cable checked and terminal s/cconnectors coated with a dielectric grease. Blow the unit off with compressed air daily will help some.. Oil/grease is cheaper than metal. Things like parking brake cables will freeze up.
Would recommend you have the forklift fitted with solid "soft ride" type tyres to reduce road shock transmission - tehy cost a little more but well worth the investment.
I know that many of the Japanese brands have a special option for forklifts working in fisheries where they are exposed to briney water this can help in a fertilizer plant too.
Would not recommend any type of electric unit for this application - fertizer dust will not only get in the controls but motors connectros & you'll have more issues than you want. Especially, in a humid climate. All that savings for electrics is true in a "normal & clean" work site with smooth floors. For extended operating hours you would need spare batteries & a battery change out station.
Since fertilizer dust is explosive you might want to check with your local authorities what type of safety rating the truck will require. In the US we have governmental regulations like this.
You may want to conside more than one forklift. Should your forklift be down for mainteance or repair you have no "back-up" & you are shutdown.
  • Posted 1 Dec 2010 21:21
  • Modified 1 Dec 2010 21:32 by poster
  • Reply by johnr_j
  • Georgia, United States
One more thing the the working area surface is not good
  • Posted 1 Dec 2010 14:47
  • Reply by nuwan_s
  • Colombo, Sri Lanka

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