Discussion:
Engine Running Too Rich

Hi

I am working on what I believe to be a mid 2000s Clark CMP30, though I am unfortunately uncertain on the model number.

The forklift has 8300 hours on it and has been operating in an extreme manufacturing environment for the past few years so any model numbers or plates containing that information are worn off and / or covered by grime.

I'm quite sure the engine is a Mitsubishi 4G64 with propane EFI. It runs and drives normally (no misfires or anything like that) but it runs rich enough that there is a constant fowl smell from the exhaust and increased propane consumption.

To start, the oxygen sensor was replaced to no avail (even when allowing the engine to fully warm up).

I have done my best to test some other sensors including the 4 pin sensor on / just below the throttle body, as well as the 2 pin sensor near the throttle body on a hose canister, but all show power and the 2 pin sensor shows a change in voltage when using the throttle with the engine running. The 4 pin doesn't seem to change when running the engine, however unplugging it causes the RPMs to drop and eventually a stall. To clarify though, this is not the connector to the throttle body / butterfly itself as this sensor is slightly below that.

The air filter will be getting changed soon, however removing it and running the engine makes no difference in exhaust smell or RPMs.

As a last resort option, I have considered the possibility of a dirty throttle body but with my lack of knowledge in this area I was hoping to hear from someone more experienced with this configuration before I spend more time working on it. The forklift has plenty of power once the computer sees that it has warmed up though, so that starts to point me away from a throttle body problem.

I am by no means a certified forklift technician, but I know my way around engines fairly well, especially carbureted ones. However, propane EFI on top of the lack of on-board-diagnostics on this truck have got me scratching my head.

Any tips or clues on where I can look would be greatly appreciated.

Kevin
  • Posted 19 Dec 2023 07:44
  • By Turbo360
  • joined 19 Dec'23 - 1 message
  • Idaho, United States

Post your Reply

Forkliftaction accepts no responsibility for forum content and requires forum participants to adhere to our rules of conduct. Click here for more information.

If you are having trouble using the Discussion Forums, please contact us for help.

Global Industry News
edition #1237 - 3 July 2025
While innovation and new technology are evolving at what seems to be an ever-increasing pace, the need to capture the data (telemetry) from this tech, and the ability to utilise it (telematics) for efficiency and cost savings, is one area attracting more and more attention ... Continue reading
SMV (Konecranes) 33-1200C
Balling, Denmark
Used - Sale
Toplift Ferrari TFC36-48
Stoney Creek, Ontario, Canada
Used - Sale
USD1

PREMIUM business

Yale Lift Truck Technologies
Yale offers a full line of forklifts to help customers adapt to today's demanding supply chain.
Latest job alerts …
Columbia, SC, United States
Indianapolis, IN, United States
Saratoga, United States
East Syracuse, United States
Movers & Shakers
Jeannette Walker Jeannette Walker
CEO, MHEDA
President, European Rental Association (ERA)
Chief marketing officer, JLT Mobile Computers
Chief executive officer, East Penn Manufacturing