Discussion:
Foward/reverse contactors single and double trip

Unit will single and double trip the forward and reverse contactors. With both drive wheels off the ground it will not trip the contactors and run normal. This is a ev-1 system. I did notice with the steer tire straight ahead the right wheel turns a lot faster than the left. The left is harder to turn by hand with the brake released. The left drive motor does show signs of gear oil in the motor. Following the double trip troubleshooting chart after discharging the capacitor and connecting the battery the capacitor will charge to full battery volts and not 50% per the manual. Could this still be a 2 and 5 rec?
  • Posted 21 Sep 2018 23:37
  • By glock01
  • joined 26 Apr'09 - 19 messages
  • Idaho, United States
Showing items 1 - 2 of 2 results.
glock01
you should check all the suggested checks it says to check:
- 5rec for open circuit or open gate
- 1C for open and connections
- 1C for dead short
- 5rec for short
- 2rec for short
- check 1X choke and transformer T3-T4

and of course if all those check ok replace the control card

But one of the first things i would take care of is to fix that motor, oil can cause alot of issues with the insulation inside the motor so repair that problem then go back and recheck everything to narrow it down if the problem still exists.
  • Posted 24 Sep 2018 22:42
  • By swoop223
  • joined 23 Mar'12 - 3,696 messages
  • North Carolina, United States
You've been swooped!
swoop223@gmail.com
When you discharged the Cap how was the spark? If it was weak cap could still be bad. With EV-1 system try 2 and 5 recs then go back to Cap because even with Handyman tester you can not test with full power.
  • Posted 24 Sep 2018 08:28
  • By popeye
  • joined 24 Nov'14 - 208 messages
  • Ohio, United States

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Taylor TT300
Coraopolis, Pennsylvania, United States
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SMV (Konecranes) 12-1200B
Balling, Denmark
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Global Industry News
edition #1261 - 18 December 2025
In this week’s Forkliftaction News , we report on an activist investment firm increasing its stake in Toyota Industries Corp (TICO), in a bid to stop the privatisation of the materials handling equipment manufacturer... Continue reading
Fact of the week
The two internal cavities in our nose called nostrils function as separate organs. Each nostril has its own set of turbinates and olfactory receptors. The two independent organs work together through a mechanism called the nasal cycle, where one nostril is dominant for air intake while the other rests and is better at detecting scents.