Discussion:
Post Your Zapi Controller Problems/Fault Codes Etc

Hi,

Please post any Zapi controller problems you may have and i will try to help you with them.

Including Zapi controllers used with none standard eproms as in Junchienrich/Clark/Hamach(Crown)/Linde/Cesab etc etc.

Include any fault codes from led/headed display/programming console etc.

AC/DC(Series & Shunt(sem))/PM motors/controllers.

Br
  • Posted 12 Jun 2009 22:07
  • Discussion started by zapi_engineer
  • sssss, Bangladesh
Showing items 1 - 15 of 124 results.
Good morning

Have a code of 02A68 on an AC HOIST lift truck being displayed. It has an AC-3 and AC-4 installed. one for traction and the other for pump control.

also is there a list of codes available for reference

thanks in advance
  • Posted 4 Jul 2020 00:23
  • Reply by littlespark
  • Pennsylvania, United States
hi i have installed zapi ac2 inverter in my Heli fork lifter the middle connection of motor in the inverter is damage by lose wiring. now it,s show (Alarm 78). please help me in this Situation?
i have a zapi SEM 1 (FS5033) controller for genkinger lifter and it keeps blinking 6 times over and over and i am unable to diagnose a problem so i can rectify it. please help me if anyone have experience repairing this controller or anybody knows about it.
AC-3 Inverter 80V 451A
coming up with forward and reverse.

ZAPI Uk have said it is uneconomical to repair.
  • Posted 22 Oct 2019 18:53
  • Reply by Leon_W
  • Tyne & Wear, United Kingdom
Why do pramac put different controllers in there machine.
I have one with a zapi controller and the zapi hand held controller doesn't work.at all.and they put a wire coming of it either 4 pins plug or a 6 pin plug.so I have a 6 pin tda 2 hand held controller.but whats for the 4 pin plug.
  • Posted 4 Sep 2019 22:45
  • Reply by greasespoon
  • somerset, United Kingdom
Nisskal1@tiscali.co.uk
Thank you andres_v, finally I found the error "AL-05" come from the accelerator, one wire was disconnected. however, after getting the wire done it gives "AL-78" error. The accelerator was from FREI(www.frei.de), model is 3105-00009-00, there must something wrong with the accelerator. Somebody has met this part before, any help will be appreciated.
  • Posted 30 Aug 2019 01:29
  • Reply by James_Lin
  • China
Do it best.
AL5 => Electric brake does not release or remains released at all times.
TRUCK RESPONSE =>> Traction and hydraulic functions disabled.
POSSIBLE CAUSES AND TEST PROCEDURES =>
* Damaged or loose electrical connection to brake.
Verify electrical connection between electric brake and controller.
* Check brake coil for correct coil resistance. Disconnect brake. Measure brake coil resistance in both directions. Coil resistance should be between 27.36 and 30.24 ohms.
* Damaged controller.
Activate the brake switch. Use voltmeter to measure voltage on wire 2C and 17 with brake connected in circuit. If both measurements are 24V and the alarm is displayed, then controller is damaged.
* try disconnecting brake coil
  • Posted 15 Aug 2019 22:16
  • Reply by andres_v
  • CABA, Argentina
Always in movement
Hello ZAPI expert,
I have a fault code "AL05" on controller Zapi COMBI SEM-1(part#:FC2060), could you please help send me the user manual or any advice to fix this problem. thank you in advance.
  • Posted 13 Aug 2019 15:46
  • Reply by James_Lin
  • China
Hello Dear Zapi Engineer,
I have, ZAPI ACE3 and I would like to know if it is possible to have a CANObj descrption?Would you be so kind to provide me with the list?thanks a lot
  • Posted 1 Jul 2019 23:49
  • Reply by gaetano_c
  • Italy
hi mate!
Naaaah.
Doesnt work!!
Thnkz anyway!!
  • Posted 26 Apr 2019 07:16
  • Reply by mackit
  • Portugal
Ok, i Will do that
More later i Will leave You feedback.
Thanks mate
  • Posted 23 Apr 2019 04:30
  • Reply by mackit
  • Portugal
ooh what a pity!!! I think it is the controller. Had you took out the cap of the controller? sometimes humidity come inside and make bad connections between pins or componnents. I have repaired several controllers just like this, checking and cleaning inside.
  • Posted 23 Apr 2019 04:21
  • Reply by andres_v
  • CABA, Argentina
Always in movement
1st, thank you very much for your time.
I dont have handheld, unfortly.
But in maual appers some values and i confirm it, its ok to.
i think is the controller.
The fault says: internal mismatch, microprocessor
  • Posted 23 Apr 2019 03:06
  • Reply by mackit
  • Portugal
Hi Mackit, that error doesnot appear in my error list. did you check the acelerator value using the handheld?
  • Posted 22 Apr 2019 22:53
  • Reply by andres_v
  • CABA, Argentina
Always in movement
hello everyone,
i have a problem in a zapi dualAC.
This controller is mounted in a om pimespo xe25 AC 80V.
I have error 87.
i already confirm the possible causes, seat switch, reverse and forward gears switches, acelerator, and cables. its all fine.
Replace conroller????
thankx in advance.
  • Posted 21 Apr 2019 20:56
  • Reply by mackit
  • Portugal

Having trouble using the Discussion Forums? Contact us for help.

Forkliftaction.com accepts no responsibility for forum content and requires forum participants to adhere to the rules. Click here for more information.

Machinery-onQ Listings
SMV (Konecranes) 4535TB5
  • SMV (Konecranes)4535TB5
  • 2007 | Used - Sale
  • Netherlands
  • EUR 109,500
Cp 1600
  • Cp1600
  • 2006 | Used - Sale
  • Netherlands
  • EUR 15,750
JLG M3369
  • JLGM3369
  • 2015 | Used - Sale
  • Netherlands
  • EUR 16,750
Toyota 7FGU25
  • Toyota7FGU25
  • 2007 | Used - Sale
  • United States
  • USD 8,500
JLG M3369
  • JLGM3369
  • 2015 | Used - Sale
  • Netherlands
  • EUR 16,750
Asv POSI-TRACK-RT40
  • AsvPOSI-TRACK-RT40
  • New - Sale
  • United States
  • USD 45,400
Brand-Unknown Model-Unknown
  • Brand-UnknownModel-Unknown
  • Used - Sale
  • Netherlands
  • EUR 1,250
Linde H50D
  • LindeH50D
  • 2010 | Used - Sale
  • Netherlands
  • EUR 9,750
Nissan G1N1L18Q
  • NissanG1N1L18Q
  • 2012 | Used - Sale
  • Netherlands
  • EUR 5,250
Toyota 7FGU15
  • Toyota7FGU15
  • 2001 | Used - Sale
  • United States
  • USD 7,500
Featured Business
Tailift Material Handling Taiwan Co.,Ltd.
Focused simply for the new era.
Machinery-onQ Listings
Asv POSI-TRACK-RT40
  • AsvPOSI-TRACK-RT40
  • New - Sale
  • United States
  • USD 45,400
Cp 1600
  • Cp1600
  • 2006 | Used - Sale
  • Netherlands
  • EUR 15,750
Brand-Unknown Model-Unknown
  • Brand-UnknownModel-Unknown
  • Used - Sale
  • Netherlands
  • EUR 1,250
JLG M3369
  • JLGM3369
  • 2015 | Used - Sale
  • Netherlands
  • EUR 16,750
Linde H50D
  • LindeH50D
  • 2010 | Used - Sale
  • Netherlands
  • EUR 9,750
Toyota 7FGU15
  • Toyota7FGU15
  • 2001 | Used - Sale
  • United States
  • USD 7,500
JLG M3369
  • JLGM3369
  • 2015 | Used - Sale
  • Netherlands
  • EUR 16,750
SMV (Konecranes) 4535TB5
  • SMV (Konecranes)4535TB5
  • 2007 | Used - Sale
  • Netherlands
  • EUR 109,500
Nissan G1N1L18Q
  • NissanG1N1L18Q
  • 2012 | Used - Sale
  • Netherlands
  • EUR 5,250
Toyota 7FGU25
  • Toyota7FGU25
  • 2007 | Used - Sale
  • United States
  • USD 8,500