Discussion:
Service Manual battery charger cmp2100

I need the service manual for the battery charger exide model cmp2100
  • Posted 22 Mar 2013 02:38
  • Discussion started by alonso_reyes
  • kyku, France
montacargasmsi@gmail.com
Showing items 46 - 60 of 81 results.
Hello Gareth,
F06 No output current
F09 Bulk charge time out
F21 over current
  • Posted 28 Jul 2014 18:43
  • Reply by marc_b
  • ANTWERP, Belgium
Hi. Can anyone help with service manual &/or description of fault coded F06, F09 & F21?.. Many thanks in advance & will be most grateful for your kind efforts. Cheers. Gareth
  • Posted 27 Jul 2014 02:47
  • Reply by garethhance
  • East Sussex, United Kingdom
I see no one has sent me a copy of a manual so I will have to see if I can get one from Exide. As I said, I have not seen any of these in Canada yet.
  • Posted 3 Apr 2014 08:31
  • Reply by allan_d
  • Saskatchewan, Canada
Hi,
Cold environment not freezing and non-corrosive.
Charger is 2 metres away from battery. Model number is just CMP2100 with no letters after it.
I have a picture of model I can send to you. I don't think I can send pictures to forum!
Regards
  • Posted 2 Apr 2014 04:08
  • Reply by Ernie
  • Manchester, United Kingdom
willsmith@ntlworld.com
Just found more info on the CMP 2100 charger.
Looks like it is a high frequency charger, not at all like an SCR/FLX 200 in Canada. Although it seems to have similar fault codes.
I will need the model number, is it a 2100HP, LP, OP or SP?
I haven't seen these chargers in North America.
I can contact my Exide guy and try to get a manual or maybe someone could send me one?
  • Posted 2 Apr 2014 02:50
  • Reply by allan_d
  • Saskatchewan, Canada
What environment is the charger operating in? Cold, corrosive?
I have a customer with this charger in a galvanizing facility, control board keeps failing due to corrosive atmosphere.
Is the chager mounted above the battery?
Which connector / are you removing from the control board?
  • Posted 2 Apr 2014 02:27
  • Reply by allan_d
  • Saskatchewan, Canada
Hi Allan,
I have a CMP 2100 which worked for a while then failed. The fault was the transformer on the control board had gone open circuit. I replaced it and the charger worked for a while then failed again. This time the display won't light up but if I remove the connector from the control board and power up a get a display if I reconnect the connector to the control board the display is dead. The fault appears to be on the rectifier area or that side of the circuit shorting out the control board. Fuses are ok.
Any help would be appreciated?
Regards
  • Posted 2 Apr 2014 01:37
  • Reply by Ernie
  • Manchester, United Kingdom
willsmith@ntlworld.com
Not sure if the CMP 2100 is the same as the FLX/SCR 200 in Canada, sounds like it. If so....
F06 means no DC output current. Most common cause is failed SCR/Diode block.
Often the charger will start and charge for a bit, then the output current displayed becomes erratic, then the charger shuts down & displays F06. What is happening is 1 or more (2 if 1 phase, 3 if 3 phase) of the SCR/Diode blocks is failing, as its output diminishes the other block/s will fluctuate to make up the difference, trying to maintain full output. The IXYS rectifiers used in these chargers seem prone to failure.
  • Posted 2 Apr 2014 01:01
  • Reply by allan_d
  • Saskatchewan, Canada
Hi All, Any chance I could get a copy of the manual please? I promise to say thanks also!!!
  • Posted 1 Apr 2014 22:14
  • Reply by AndyBrown
  • South Yorkshire, United Kingdom
no output current
  • Posted 26 Feb 2014 23:36
  • Reply by marc_b
  • ANTWERP, Belgium
Hi I have one of these chargers and am getting fault 06 checked all connections and fuse all seem to be ok whe first turned in it starts charging at 9amps then coints down over twn minutes to zero the cuts out with f06 and will not restart any other ideas what the problem could be

many thanks
  • Posted 21 Feb 2014 22:32
  • Reply by freemanwelding
  • Gloucestershire, United Kingdom
Hi could you please send me a copy
  • Posted 18 Feb 2014 23:03
  • Reply by freemanwelding
  • Gloucestershire, United Kingdom
Hi Marc, Could you also send me the manual anthony(at)davieswallpapers dot com

I PROMISE to say thank you! Regards, Anthony
  • Posted 8 Nov 2013 02:42
  • Reply by anthony_d
  • Blaenau Gwent, United Kingdom
Hey swoop223, thanks for reaction I'm indeed very busy!!
I must say that I don't mind doing so, the only thing that is buttering immensely is that after sending the requested information they don't seem too reply with a simple thank you.
Kind regards
marcb
  • Posted 7 Nov 2013 05:52
  • Reply by marc_b
  • ANTWERP, Belgium
Here is a link that might help everyone that needs charger manuals gbchargerdotcom/WiringDiagramsdothtml
Replace the "dot"
  • Posted 5 Nov 2013 11:40
  • Modified 5 Nov 2013 11:42 by poster
  • Reply by RAFARMER
  • Texas, United States
rafarmerjr@gmail.com

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