Discussion:
Cracked Masts in 2 Jungheinrich EKX 516 VNA trucks

I'm looking for some advice and to find out whether anyone else has experienced a similar issue with Jungheinrich EKX 516 VNA trucks.

We have two EKX 516 trucks, both manufactured in 2019, and both have accumulated around 6,000 operating hours. During recent inspections, we discovered that both trucks have developed cracks in the same area of the mast.

Given that the trucks are the same model, of similar age, have comparable operating hours, and have cracked in exactly the same location, I'm concerned that this may indicate a common fatigue point or a known issue with this model.

Has anyone else with an EKX 516 or similar Jungheinrich VNA truck experienced mast cracks in the same area?

At what operating hours did the cracks appear?
Where on the mast were the cracks located?
How were the repairs carried out?
Did Jungheinrich acknowledge the issue or offer any support?
Have there been any service bulletins or recommended inspections relating to this?

Any feedback, photos, or experiences would be greatly appreciated.

Thanks in advance.
  • Posted 10 Aug 2026 21:57
  • By Thetyke01
  • joined 10 Aug'26 - 1 message
  • Cracked Mask on VNA, United Kingdom
Alan Bennett
Showing items 1 - 1 of 1 results.
Hi, had the same issue a few years ago, section of the mast broke off at one of the rollers due to the rollers being set wrong from factory. They were to tight and caused the issue to happen. Truck done about 20,000 hours, there was a recall to check the area for any cracks and on the later models the rollers had to be adjusted. Think it should be a 10mm gap. The repair for parts only was around 20k. I work for jungheinrich but have only experienced the issue once.
  • Posted 29 Aug 2026 21:51
  • By Rodtrotter
  • joined 15 Jan'18 - 7 messages
  • hertfordshire, United Kingdom

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